Working with COVID-19

COVID Secure

COVID Secure

Working with COVID-19

COVID-19 could possibly be one of the biggest challenges we will face, both in our personal and working lives.

As a company Intelect are dedicated to meeting this challenge head on, to use the expertise and experience we already have in place, to provide safe and well engineered solutions for both our staff and those of our customers.

Training is at the heart of everything we do, and we have invested heavily in both staff and systems that allow us to deliver our own in-house training solutions to make sure our staff are not just compliant but ahead of the curve in the sectors where we operate.

We are now able to provide the same level of training and support as a service to our customers. Most of the courses we offer can be delivered using a variety of channels, including E-Learning, which allows candidates to participate in training remotely, self isolating as required.

The ability to adapt and evolve has been a reoccurring theme for Intelect and we are eager to meet this current challenge with the same enthusiasm.

The most immediate challenge we face is making sure our customers can maintain business operations, many of which operate in food manufacturing, utilities, energy and industrial sectors.

Keeping people safe is crucial both for the welfare of the staff and the continuity of operations.

Physical screens offer immediate protection for operators, and we are able to provide a fast and efficient service to design, fabricate and install these. Please contact us today to discuss this further.

Making sure staff and operators are protected through the use of screens is important, but manufacturing plants need to be able cope with the movement of both products and people as well.

One of the ways we are able to assist in developing both physical barriers and strategies for maintaining safe distancing is by taking a 3D scan of your building and reproducing it as a 3D model. Having this virtual asset allows us to test fit both equipment and pathways. The level of detail and accuracy enables our engineers to show detailed presentations of how equipment and services will fit together before they have even left the ‘drawing board’.

Additional information on 3D scanning and physical screening is available to download here in a pdf document, although it may be better to arrange a call back or speak to a member of our team direct from our contact page.

Case Studies

  • Helping our Customers to maintain Business Continuity

    Helping our Customers to maintain Business Continuity

    At an uncertain time where we are seeing unprecedented changes happening daily across the world, we want to reassure our valued customers that we are on hand to help provide them with business continuity measures, should they be required.Read More »
  • Coronavirus (COVID-19) Update

    Coronavirus (COVID-19) Update

    Coronavirus (COVID-19) Update. Intelect recognises that our customers may be worried about the impact of COVID-19 and the ability of Intelect to operate ‘business as usual’.Read More »

Products & Services

  • 3D Scanning & Modelling

    3D Scanning & Modelling

    Our design team use point cloud to produce high resolution, 3D digital models of your plant, buildings and grounds. An invaluable tool for asset and facility management as well as research and develoment projects.Read More »
  • Fabrication Services

    Fabrication Services

    We have fully facilitated, open fabrication workshops, allowing us to fabricate projects, from bespoke parts in most ferrous and non-ferrous materials, to fully integrated services, no matter what the client’s requirements.Read More »
  • Training & Events

    Training & Events

    Established 2019 our objective is to continue to provide high quality training to our employees and extend that provision to suppliers and clients such as yourselves.Read More »
  • Mezzanines, Platforms & Structures

    Mezzanines, Platforms & Structures

    All of our structures are designed and constructed in accordance with BSEN1090 regulations, of which we are fully accredited. We ensure that any design calculations are verified and confirmed by a chartered third party, prior to fabrication, to assure maximum safety.Read More »
  • Mechanical Design & Installation

    Mechanical Design & Installation

    Our mechanical installation capabilities range from installing pipework, to relocating a process plant. At Intelect we have a wide range of skills and expertise across our workforce, enabling us to cater for any size project, across numerous industries.Read More »
3d scanning and point cloud

3D Scanning & Modelling

3D Scanning & Modelling

Our design team use point cloud to produce high resolution, 3D digital models of your plant, buildings and grounds. An invaluable tool for asset and facility management as well as research and develoment projects.

3D Scanning & Modelling

The ultra-portable Focus S70 enables fast, accurate measurements of objects and buildings. It records architectural façades, complex structures, production and supply facilities, accident sites, and large-volume components delivering realistic and true-to-detail scan results.

  • Distance accuracy up to ±1mm.
  • Range from 0.6m up to 70m.
  • IP Class 54.
  • On-Site Compensation.
  • Night Mode scans in low light conditions.
  • On-Site Registration with FARO SCENE.
  • HD photo overlay up to 165 megapixel colour.

Surveying

The ultra-portable Focus S70 enables fast, accurate measurements of objects and buildings. It records architectural façades, complex structures, production and supply facilities, accident sites, and large-volume components delivering realistic and true-to-detail scan results, with a distance accuracy to +/- 1mm. This revolutionary service can be utilised as a single service, or inclusive of Total Turn Key Solution. Not only does it minimise downtime and site disruption, but it also reduces Health and Safety Risks and allows for clash detection.

Production

Through the use of our latest surveying equipment, we are able to produce both 2D and 3D drawings of our client’s sites. With this, we can then produce walkthrough videos for presentations, in addition to in-situ preview designs, which allow you to see the design as it would appear on site once built. This not only improves quality control, but also allows mistakes to be spotted before the build process, saving valuable time and resources.

Services

We are now able to offer point cloud modelling to all new and existing customers.

  • Manipulation of point cloud.
  • Production of 2d drawings.
  • Production of 3d meshes.
  • Walkthrough videos for presentations.
  • Preview designs in-situ.
  • As built drawings.

Benefits

Point cloud modelling is a fast and accurate way to survey your premises.

  • Minimise site disruption / downtime.
  • Reduce Health and Safety risks.
  • Auto desk REVIT compatible.
  • BIM Standard.
  • Faster design process.
  • Clash detection.
  • Quality control.

Case Studies

  • Feasibility Study

    Feasibility Study

    Intelect were contracted by PPG to provide two 3D as-built models of Unit 1 and Unit 2. The model was developed using point-cloud data captured via our Faro Focus 3D S70 Laser ScannerRead More »

Products & Services

  • Decommissioning & Relocation

    Decommissioning & Relocation

    Our plant relocation engineers are experts in their field, and will work with our clients around the clock to ensure the successful move of equipment, whether that be an individual machine, or a full factory relocation.Read More »
  • Mechanical Design & Installation

    Mechanical Design & Installation

    Our mechanical installation capabilities range from installing pipework, to relocating a process plant. At Intelect we have a wide range of skills and expertise across our workforce, enabling us to cater for any size project, across numerous industries.Read More »
  • Electrical Design & Installation

    Electrical Design & Installation

    Our design and engineering services are based on solid foundations developed over many years of working and collaborating with a range of clients across numerous industries.Read More »
Conveyor Systems & Material Handling

Total Turn Key Solutions

Total Turn Key Solutions

Conveyor Systems & Material Handling

At Intelect, we are a one-stop-shop for your engineering solutions. We have been providing the highest standards of engineering expertise to clients for over 20 years, delivering total turn key projects across a range of industries and sectors.

Our wide range of capabilities gives our clients the freedom and flexibility to combine and select the services they specifically require for each individual project. We ensure constant reinvestment in our infrastructure, innovating and expanding our capabilities to meet the needs and requirements of our clients.

With a total of three sites based across the UK, all of which are equipped with state-of-the-art facilities, we are able to respond quickly and efficiently to the needs of our clients. Our specialised team of engineers have years of experience across a wide range of capabilities, allowing us to execute your vision and make it a reality.

Case Studies

  • Project Pelican

    Project Pelican

    Intelect were contracted by KP Snacks to decommission a production facility in Germany and relocate it to the UK.Read More »
  • Ringtons Tea Blend Control System

    Ringtons Tea Blend Control System

    Intelect were contracted by Ringtons to provide a full turnkey solution from design through to commissioning, in order to replace three existing blend panels with on master panel.Read More »

Products & Services

  • Decommissioning & Relocation

    Decommissioning & Relocation

    Our plant relocation engineers are experts in their field, and will work with our clients around the clock to ensure the successful move of equipment, whether that be an individual machine, or a full factory relocation.Read More »
  • Project Management

    Project Management

    One of our greatest strengths is our ability to provide customers with the most complete and fully supported project management service, be that for a small project or a total turn-key solution.Read More »
  • In-house Design

    In-house Design

    Our design and engineering services are based on solid foundations developed over many years of working and collaborating with a range of clients across numerous industries.Read More »
Facilities maintenance

Facilities Maintenance

Facilities Maintenance

Facilities maintenance

Intelect’s comprehensive range of Mechanical and Electrical maintenance services are delivered through teams of directly employed multi-skilled technicians and specialist suppliers.

We have extensive experience in maintaining critical assets, which include food, beverage and pharmaceutical manufacturing, data centres, heavy engineering plant and sensitive government buildings, guaranteeing their efficiency and continuous availability.

Our team can be on hand 24/7 to respond to and support your operations, and our fully qualified project engineers are able to support maintenance contracts with full turn key solutions including CDM Management of Shutdown and Project works.

Services include:

  • Planned preventative maintenance
  • Asset condition surveys
  • Concept design & feasibility studies
  • Full reactive call-out and repair service
  • 24/7 Customer Response
  • Plant replacement and full warranty management
  • Statutory maintenance, testing and certification
  • Platform repair and maintenance
  • Production / process equipment
  • Production / process pipework
  • Ventilation
  • Boiler maintenance
  • Generators and UPS systems
  • Fire alarms
  • Energy
  • Consultancy

Case Studies

Products & Services

  • Total Turn Key Solutions

    Total Turn Key Solutions

    At Intelect, we are a one-stop-shop for your engineering solutions. We have been providing the highest standards of engineering expertise to clients for over 20 years, delivering total turn key projects across a range of industries and sectors.Read More »
  • Project Management

    Project Management

    One of our greatest strengths is our ability to provide customers with the most complete and fully supported project management service, be that for a small project or a total turn-key solution.Read More »
Amada CNC hydraulic break press

Fabrication Services

Fabrication Services

Amada CNC hydraulic break press

Our in-house fabrication team are experts in their field, specialising in stainless steel grades, with decades of expertise to draw upon.

We have fully facilitated, open fabrication workshops, allowing us to fabricate projects, from bespoke parts in most ferrous and non-ferrous materials, to fully integrated services, no matter what the client’s requirements.

Our extensive network of tried and tested subcontractors allows us to supplement and extend our capacities and capabilities should a project require, ensuring efficient completion both on time and within budget.

To ensure ease of installation and total customer satisfaction, we can preassemble or trial run facilities in-house before they are transferred onto site.

Our fully equipped and specialised workshops include:

  • Two Amada CNC hydraulic break press, with up to 3.1m bend length and 100T capacities.
  • Amada 2.5KW laser cutting machine, combined with the latest software, capable of cutting a variety of materials up to 10mm thick in Mild Steel and 6mm Stainless Steel. Our network of suppliers can extend these capacities readily.
  • Ten configurable welding bays, all with EWM inverter TIG and MIG welding facilities, coupled with the latest flexible LEV systems to comply with current changes in legislation.
  • Amada CNC Guillotine, with a 3m cutting bed, and capabilities of up to 12mm mild steel and 6mm stainless steel.
  • Various powered and manual rolls, steelwork punch, pedestal drills, and cold cut and band saw cutting.

Case Studies

  • Mezzanine storage platforms at Britvic

    Mezzanine storage platforms at Britvic

    Intelect were contracted Britvic to undertake the design, fabrication and installation of a number of new mezzanines and gantries for their site in London.Read More »
  • Project Pelican

    Project Pelican

    Intelect were contracted by KP Snacks to decommission a production facility in Germany and relocate it to the UK.Read More »
  • Intelect & KP Snacks, Teesside

    Intelect & KP Snacks, Teesside

    Intelect have been working at the plant since 2000, with John’s team permanently on site since 2005. Their role on the site is split between project, maintenance and repair work to both the production line and the building.Read More »

Products & Services

  • Mezzanines, Platforms & Structures

    Mezzanines, Platforms & Structures

    All of our structures are designed and constructed in accordance with BSEN1090 regulations, of which we are fully accredited. We ensure that any design calculations are verified and confirmed by a chartered third party, prior to fabrication, to assure maximum safety.Read More »
  • Mechanical Design & Installation

    Mechanical Design & Installation

    Our mechanical installation capabilities range from installing pipework, to relocating a process plant. At Intelect we have a wide range of skills and expertise across our workforce, enabling us to cater for any size project, across numerous industries.Read More »
  • In-house Design

    In-house Design

    Our design and engineering services are based on solid foundations developed over many years of working and collaborating with a range of clients across numerous industries.Read More »
Intelect™ Training Services

Training & Events

Training & Events

Welcome to Intelect Training & Events

Intelect Training and Events stands apart from many other training providers, built around current real-world expertise and fully aligned with the requirements of our clients.

All of our training courses are delivered by construction and health and safety experts who work in industry every day. We deliver IOSH and RQF regulated courses, as we specialise in working with clients to develop bespoke training packages to support their needs such as the introduction of new process lines.

Our training services can be delivered on-site at your premises, digitally or at one our sites in Middlesbrough, Humberside and Midlands.

Our in-house training was originally developed to deliver and maintain are own in-house training provisions. The success we achieved with this programme, through safer practices and national awards, led to the decision to offer this service to both our existing and new customers.

We acutely understand the importance of Quality, Flexibility and Reliability in our training services.

Training Courses:

Click on the course titles to view or download course details.

Click on the course titles to view or download course details.

Our bespoke courses are written, compiled and presented by fully qualied QHSE specialists. Courses are offered to new and existing customers and can be part of a larger design and installation project or a separate service to help companies comply with health and saftey.

Safe operation of equipment

As part of the supply and installation of either our own (or third party) equipment, we can provide training, support and certication to ensure safe operation.

Courses typically include:

  • On site, classroom training either at one of our sites or yours.
  • E-Learning through a web based portal, (which allows for remote learning).
  • Full documentation in support of any training.
  • Trainer support from fully qualied QHSE specialists.

Areas of expertise

  • Food & Beverage manufacturing
  • Utilities
  • Renewable Energy
  • Heavy Industry

Training Course Brochure

Download our course guide booklet below:

Intelect Training & Events

News & Features

Plant decommissioning and relocation

Decommissioning & Relocation

Decommissioning & Relocation

Plant decommissioning and relocation

At Intelect, we are specialists in process plant decommissioning and relocation. Our plant relocation engineers are experts in their field, and will work with our clients around the clock to ensure the successful move of equipment, whether that be an individual machine, or a full factory relocation.

Our fully trained team of engineers, operators and support staff will work efficiently and safely ensuring production downtime is kept to a minimum. We provide in-depth planning prior to any project, and our innovative 3D surveying equipment provides fast and accurate measurements down to the millimetre, presenting you with a realistic and true to detail scan. From this single scan, we can develop an in-situ preview design of your site, which not only reduces health and safety risks, but also allows for clash detection, meaning we can spot potential problems before the process begins, saving valuable time and resources.

We are often asked by clients to refurbish existing equipment prior to relocation. Our specialised workshops span over 70,000 sq. ft of space, allowing our expert engineers to easily refurbish and maintain your equipment away from site, reducing the impact to your processes. Refurbishment also reduces the potential of any issues when it comes to the final installation, as all equipment is tested and inspected accordingly prior to leaving our site.

Case Studies

  • Project Pelican

    Project Pelican

    Intelect were contracted by KP Snacks to decommission a production facility in Germany and relocate it to the UK.Read More »

Products & Services

  • Mechanical Design & Installation

    Mechanical Design & Installation

    Our mechanical installation capabilities range from installing pipework, to relocating a process plant. At Intelect we have a wide range of skills and expertise across our workforce, enabling us to cater for any size project, across numerous industries.Read More »
Mechanical installation

Mechanical Design & Installation

Mechanical Installation

Mechanical installation
Our mechanical installation capabilities range from installing pipework, to relocating a process plant. At Intelect we have a wide range of skills and expertise across our workforce, enabling us to cater for any size project, across numerous industries.

Our locations across the country allow us to react quickly to our clients’ needs and requirements, and we are not just restricted to the UK, with our installations team having previously completed projects as far as Europe.

Our trained fitters and welders are experienced in working with stainless and carbon steels, exotic alloys and a wide range of plastics, working to the tightest of deadlines, within critical production areas.

All of our operatives are time served, and competent in many further health and safety accreditations, ensuring clients are provided with the best possible service. We conduct in-depth planning prior to any project, and can provide full PUWER assessments should it be required. Full CDM complied, with additional internal services available to cover.

To ensure ease of installation and total customer satisfaction, we can preassemble or trial run facilities in-house before they are transferred onto site either at our premises or virtually by scanning your facility and reproducing any installations in a virtual representation of your premises. Read more about 3D Scanning & Modelling.

We are able to supply, manufacture and install:

  • Mezzanines and Gantries
  • Pipework, Vessels and Ducting
  • Supports and Pipe Bridges
  • Conveyor Systems, Elevator and Ancillary Equipment
  • Platforms and Access Structures
  • Storage Hoppers
  • Bespoke Projects

Our in-house Design team can support you with any size project, be that a small bespoke fabrication or a full production line complete with supporting structures. We specialise in hygienic design, specifically in the food industry, however we very commonly work within other varying sectors.

Software

Autodesk Revit

Revit allows us to plan, design, construct and manage buildings with powerful tools for Building Information Modelling (BIM).

Autodesk Inventor

We use inventor to create professional-grade 3D mechanical designs, visualize and test product ideas. Everything from basic folded sheet metal parts, to complex 3D project assemblies. Inventor has the ability to integrate the use of different software platforms such as point clouds, step files, and many more to allow for a more accurate design outcome.

Autodesk Autocad

We use AutoCAD to allow us to draft and edit 2D geometry and 3D models with solids, surfaces and mesh objects, providing our clients with precise 2D and 3D drawings.

Autodesk Advanced Steel

Advanced Steel is a 3D modelling software for steel detailing, design, fabrication and construction. Through a combination of Advanced Steel and Revit, we are able to collaborate on the same 3D model, not only saving valuable time but also minimising any potential for errors.

Solidworks

When it comes to tackling complex design problems, we are flexible and efficient, as our expert team of in-house design engineers are proficient in the use of both Auto Desk, and Solid Works. Using Solid Works allows us to tackle the most complex problems with critical detail work, providing our customers with the most appropriate design solution.

Case Studies

  • Mezzanine storage platforms at Britvic

    Mezzanine storage platforms at Britvic

    Intelect were contracted Britvic to undertake the design, fabrication and installation of a number of new mezzanines and gantries for their site in London.Read More »
  • Feasibility Study

    Feasibility Study

    Intelect were contracted by PPG to provide two 3D as-built models of Unit 1 and Unit 2. The model was developed using point-cloud data captured via our Faro Focus 3D S70 Laser ScannerRead More »
  • Tata Steel Drive Control Panel Refurbishment

    Tata Steel Drive Control Panel Refurbishment

    Intelect were contracted by GE Energy to complete the mechanical design, installation and refurbishment of an onsite Control System based at a Tata Steel site.Read More »
  • Intelect & KP Snacks, Teesside

    Intelect & KP Snacks, Teesside

    Intelect have been working at the plant since 2000, with John’s team permanently on site since 2005. Their role on the site is split between project, maintenance and repair work to both the production line and the building.Read More »

Products & Services

  • Fabrication Services

    Fabrication Services

    We have fully facilitated, open fabrication workshops, allowing us to fabricate projects, from bespoke parts in most ferrous and non-ferrous materials, to fully integrated services, no matter what the client’s requirements.Read More »
  • Vessels, Pipework & Ducting

    Vessels, Pipework & Ducting

    Our pipework engineers are skilled in all forms of pipework, across all types of application and industries. We specialise in stainless steel and carbon steel fabrications for food process, utilities and civil engineering industries.Read More »
  • Decommissioning & Relocation

    Decommissioning & Relocation

    Our plant relocation engineers are experts in their field, and will work with our clients around the clock to ensure the successful move of equipment, whether that be an individual machine, or a full factory relocation.Read More »
  • In-house Design

    In-house Design

    Our design and engineering services are based on solid foundations developed over many years of working and collaborating with a range of clients across numerous industries.Read More »
Electrical design

Electrical Design & Installation

Electrical Design & Installation

Electrical design

Our electrical design and installation teams have over 20 years experience, designing and installations to market leading clients operating in utility, food processing and industrial sectors in the UK and globally.

We provide design packages that suit the needs of the client and the project, ensuring we consider safety, compliance and quality requirements whilst maintaining agreed costs and programme constraints.

Our experienced team will help to develop your project design needs from concept to any stage including outline design, design for costing support, detailed design for practical construction, or any stage required to satisfy the project needs.

Our designs are created using various software packages, such as AutoCad and Trimble ProDesign, to produce cable calculation modes, selectivity studies and client specific connection drawings in the form of single line diagrams, block cable diagrams and loop interconnection drawings.

We also provide design investigation in various forms. All investigative work is provided with detailed technical reports to assist with the feasibility of future projects.

Our skilled professionals are capable of carrying out installations work to the highest standard, understanding the client’s goals fully, and spotting potential problems before they arise.

We have expertise in both HV and LV, with all operatives holding multiple further health and safety accreditations, alongside the latest 18th Edition Wiring Regulations.

We are able to supply, manufacture and install:

  • Individual items or full plant productions lines.
  • Lighting design and installation.
  • System design and verification including cable sizing certification.
  • Switch gear, transformer and control panel installation.
  • High voltage and low voltage cable installation including all industry recognised support systems.
  • Total turnkey solutions from design through to commissioning.

Our fully equipped team consists of:

  • Approved Technicians & Electricians
  • NICEIC competent
  • COMPEX Engineers
  • Testing and Inspection Engineers
  • Electrical Design Engineers
  • Commissioning Engineers

Case Studies

Products & Services

  • Total Turn Key Solutions

    Total Turn Key Solutions

    At Intelect, we are a one-stop-shop for your engineering solutions. We have been providing the highest standards of engineering expertise to clients for over 20 years, delivering total turn key projects across a range of industries and sectors.Read More »
  • Bespoke Control Panels

    Bespoke Control Panels

    All of our bespoke panels are built and designed in-house by our team of expertly qualified engineers in our specialised Middlesbrough and Leicester workshops.Read More »
Automated packaging line

Control & Automation

Control & Automation

Intelect’s expert Control & Automation team have the ability to offer both a single or a complete turn-key service to clients, based on the requirements of their project. Services range from design through to installation, and the commissioning of control systems and special purpose machinery.

We have the knowledge and experience required to work across a wide range of environments and industries, including:

  • Food and Beverage Manufacturing
  • Metal Production
  • Utilities
  • Offshore

Over the years, we have established a vast array of satisfied customers across a range of sectors, making us your ideal supplier for Control and Automation system applications.

Our dedicated and committed workforce deliver projects on time and within budget to best suit the client’s needs, satisfactions and schedules.

Control Systems

At Intelect, we have over 20 years’ experience in providing bespoke Control Systems, all of which are designed and built in-house by our expert team of engineers to the current British and European standards and regulations. Our team also ensure the delivery and commissioning of every system, allowing us to support our customers wholly at every stage of the process.

We have experience in providing the following systems:

  • Material Handling and Packaging Control Systems
  • Motor Control Centres
  • LV Switchboards
  • Process and Instrumentation Control Systems
  • PLC and Variable Speed Drive Control Systems
  • Safety Control Systems
  • Hazardous Area Control Systems

Case Studies

Products & Services

  • Total Turn Key Solutions

    Total Turn Key Solutions

    At Intelect, we are a one-stop-shop for your engineering solutions. We have been providing the highest standards of engineering expertise to clients for over 20 years, delivering total turn key projects across a range of industries and sectors.Read More »
  • Bespoke Control Panels

    Bespoke Control Panels

    All of our bespoke panels are built and designed in-house by our team of expertly qualified engineers in our specialised Middlesbrough and Leicester workshops.Read More »
  • In-house Design

    In-house Design

    Our design and engineering services are based on solid foundations developed over many years of working and collaborating with a range of clients across numerous industries.Read More »

News & Features

  • Health & Safety at work Vital Statistics 2020

    Health & Safety at work Vital Statistics 2020

    At Intelect we encourage all members of staff to take a pro-active approach to health & safety. Mike Cook our QHSE Manager heads up a dedicated team of health and safety champions, who work alongside managers and supervisors, to ensure we not only adhere to our legal obligations, but that we continually reach for the safest possible practices for our staff, sub-contractors and clients.Read More »
  • Intelect win Manufacturing Award at North East Business Awards

    Intelect win Manufacturing Award at North East Business Awards

    Another win for our fantastic employees, this time it's a big thanks to our 'Mechanical' team, bringing home the 'Manufacturing Award' for the Teesside region of the 2020 North East Business Awards.Read More »