Corby Roller Table 200KW Replacement Drives

Corby Roller Table 200KW Replacement Drives

Case Study : Corby Roller Table 200KW Replacement Drives

Intelect were contracted by GE Energy to supply, manufacture and install a 200KW Drive Control Panel, to replace existing obsolete equipment on site at Tata Steel, Corby.

In order to minimise disruption to the client, the panels were deigned and arranged around existing cabling to complement the structure of the site.

A coordinated team of seven skilled engineers were involved at multiple stages throughout this project, both in-house and on the client’s site, ensuring that the client was supported at every stage of the process.

Works were carried out over a shutdown period of 4 days, to suit the client’s production agenda. Commissioning was completed ahead of schedule, and within budget, ensuring maximum efficiency.

Project Information

Corby Roller Table 200KW Replacement Drives
Client: GE Energy
Sector: Heavy Industry
Value: £80,000

Additional Information

Find out more about this project or the services we provided please contact a member of our team:

Teesside: 01642 878784

Humberside: 01472 344901

The Midlands: 01455 286071

Automated Conveyor Systems

Conveyor Systems & Material Handling

Conveyor Systems & Material Handling

Automated Conveyor Systems

For years, Intelect have been designing, manufacturing and installing conveying systems within the material handling field, predominantly to clients in the food industry.

Our years of experience means we have the ability to offer flexible and bespoke solutions to meet your specific requirements, all whilst ensuring the highest standards of hygiene and health and safety.

Through constant innovation, we have been able to evolve the way in which we design and manufacture our conveyors, which means they are not only easy to install, but they are also easy to clean, and therefore maintain. This ensures a much more efficient process, reducing downtime and minimising loss of production.

Our specialised workshops across the UK allow us to complete the majority of work off-site, resulting in a much less invasive process, whilst still allowing clients to be fully involved throughout the entirety of the project.

Our skilled design team, paired with our qualified engineers are able to custom build conveyors and handling systems to meet any length, width, and height that you require.

Case Studies

  • Mezzanine storage platforms at Britvic

    Mezzanine storage platforms at Britvic

    Intelect were contracted Britvic to undertake the design, fabrication and installation of a number of new mezzanines and gantries for their site in London.Read More »
  • Intelect & KP Snacks, Teesside

    Intelect & KP Snacks, Teesside

    Intelect have been working at the plant since 2000, with John’s team permanently on site since 2005. Their role on the site is split between project, maintenance and repair work to both the production line and the building.Read More »

Products & Services

  • Vessels, Pipework & Ducting

    Vessels, Pipework & Ducting

    Our pipework engineers are skilled in all forms of pipework, across all types of application and industries. We specialise in stainless steel and carbon steel fabrications for food process, utilities and civil engineering industries.Read More »
  • Decommissioning & Relocation

    Decommissioning & Relocation

    Our plant relocation engineers are experts in their field, and will work with our clients around the clock to ensure the successful move of equipment, whether that be an individual machine, or a full factory relocation.Read More »
  • Project Management

    Project Management

    One of our greatest strengths is our ability to provide customers with the most complete and fully supported project management service, be that for a small project or a total turn-key solution.Read More »
  • In-house Design

    In-house Design

    Our design and engineering services are based on solid foundations developed over many years of working and collaborating with a range of clients across numerous industries.Read More »
Bespoke Control Panel

Bespoke Control Panels

Bespoke Control Panels

Bespoke Control Panel

All of our control panels are built and designed in-house by our team of expertly qualified engineers in our specialised Middlesbrough and Leicester workshops.

We support our customers throughout every stage of a project, and to ensure maximum efficiency, we also support them beyond the process, by providing a complete bespoke manual containing:

  • Certificate of Conformity
  • Recommended Spares List
  • CAD Drawings
  • Bill of Materials
  • Operational Materials
  • Test Results
  • Maintenance Procedures

Over the last 20 years, we have secured projects ranging from machine safety refurbishment, bespoke control systems, MCCs, switchboards and on-site modifications of existing control equipment.

Case Studies

  • Corby Roller Table 200KW Replacement Drives

    Corby Roller Table 200KW Replacement Drives

    Intelect were contracted by GE Energy to supply, manufacture and install a 200KW Drive Control Panel, to replace existing obsolete equipment on site at Tata Steel, Corby.Read More »
  • Intelect & KP Snacks, Teesside

    Intelect & KP Snacks, Teesside

    Intelect have been working at the plant since 2000, with John’s team permanently on site since 2005. Their role on the site is split between project, maintenance and repair work to both the production line and the building.Read More »

Products & Services

Electrical design

Electrical Design & Installation

Electrical Design & Installation

Electrical design

Our electrical design and installation teams have over 20 years experience, designing and installations to market leading clients operating in utility, food processing and industrial sectors in the UK and globally.

We provide design packages that suit the needs of the client and the project, ensuring we consider safety, compliance and quality requirements whilst maintaining agreed costs and programme constraints.

Our experienced team will help to develop your project design needs from concept to any stage including outline design, design for costing support, detailed design for practical construction, or any stage required to satisfy the project needs.

Our designs are created using various software packages, such as AutoCad and Trimble ProDesign, to produce cable calculation modes, selectivity studies and client specific connection drawings in the form of single line diagrams, block cable diagrams and loop interconnection drawings.

We also provide design investigation in various forms. All investigative work is provided with detailed technical reports to assist with the feasibility of future projects.

Our skilled professionals are capable of carrying out installations work to the highest standard, understanding the client’s goals fully, and spotting potential problems before they arise.

We have expertise in both HV and LV, with all operatives holding multiple further health and safety accreditations, alongside the latest 18th Edition Wiring Regulations.

We are able to supply, manufacture and install:

  • Individual items or full plant productions lines.
  • Lighting design and installation.
  • System design and verification including cable sizing certification.
  • Switch gear, transformer and control panel installation.
  • High voltage and low voltage cable installation including all industry recognised support systems.
  • Total turnkey solutions from design through to commissioning.

Our fully equipped team consists of:

  • Approved Technicians & Electricians
  • NICEIC competent
  • COMPEX Engineers
  • Testing and Inspection Engineers
  • Electrical Design Engineers
  • Commissioning Engineers

Case Studies

  • NWG Murton WTW Upgrade

    NWG Murton WTW Upgrade

    Intelect UK Ltd were chosen by MM Bentley as a key electrical installation supplier for a proposed upgrade of an existing borehole water treatment plant at Murton Berwick Upon Tweed.Read More »
  • Corby Roller Table 200KW Replacement Drives

    Corby Roller Table 200KW Replacement Drives

    Intelect were contracted by GE Energy to supply, manufacture and install a 200KW Drive Control Panel, to replace existing obsolete equipment on site at Tata Steel, Corby.Read More »
  • Intelect & KP Snacks, Teesside

    Intelect & KP Snacks, Teesside

    Intelect have been working at the plant since 2000, with John’s team permanently on site since 2005. Their role on the site is split between project, maintenance and repair work to both the production line and the building.Read More »
  • NWL Howdon Bio-Methane

    NWL Howdon Bio-Methane

    Intelect were sub-contacted by Interserve Construction Ltd to work on the new Bio-Methane ‘Gas to Grid’ Project at Howdon.Read More »

Products & Services

  • Total Turn Key Solutions

    Total Turn Key Solutions

    At Intelect, we are a one-stop-shop for your engineering solutions. We have been providing the highest standards of engineering expertise to clients for over 20 years, delivering total turn key projects across a range of industries and sectors.Read More »
  • Bespoke Control Panels

    Bespoke Control Panels

    All of our bespoke panels are built and designed in-house by our team of expertly qualified engineers in our specialised Middlesbrough and Leicester workshops.Read More »
Automated packaging line

Control & Automation

Control & Automation

Intelect’s expert Control & Automation team have the ability to offer both a single or a complete turn-key service to clients, based on the requirements of their project. Services range from design through to installation, and the commissioning of control systems and special purpose machinery.

We have the knowledge and experience required to work across a wide range of environments and industries, including:

  • Food and Beverage Manufacturing
  • Metal Production
  • Utilities
  • Offshore

Over the years, we have established a vast array of satisfied customers across a range of sectors, making us your ideal supplier for Control and Automation system applications.

Our dedicated and committed workforce deliver projects on time and within budget to best suit the client’s needs, satisfactions and schedules.

Control Systems

At Intelect, we have over 20 years’ experience in providing bespoke Control Systems, all of which are designed and built in-house by our expert team of engineers to the current British and European standards and regulations. Our team also ensure the delivery and commissioning of every system, allowing us to support our customers wholly at every stage of the process.

We have experience in providing the following systems:

  • Material Handling and Packaging Control Systems
  • Motor Control Centres
  • LV Switchboards
  • Process and Instrumentation Control Systems
  • PLC and Variable Speed Drive Control Systems
  • Safety Control Systems
  • Hazardous Area Control Systems

Case Studies

Products & Services

  • Total Turn Key Solutions

    Total Turn Key Solutions

    At Intelect, we are a one-stop-shop for your engineering solutions. We have been providing the highest standards of engineering expertise to clients for over 20 years, delivering total turn key projects across a range of industries and sectors.Read More »
  • Bespoke Control Panels

    Bespoke Control Panels

    All of our bespoke panels are built and designed in-house by our team of expertly qualified engineers in our specialised Middlesbrough and Leicester workshops.Read More »
  • In-house Design

    In-house Design

    Our design and engineering services are based on solid foundations developed over many years of working and collaborating with a range of clients across numerous industries.Read More »

News & Features

KP Billingham

Intelect & KP Snacks, Teesside

News & Features

KP Billingham

Intelect and KP Snacks, Teesside

Intelect's John Henderson (Senior Electrical Supervisor) heads up the team of 5 electrical engineers who work on a long term contract at KP’s manufacturing plant on Teesside.

Intelect have been working at the plant since 2000, with John’s team permanently on site since 2005. Their role on the site is split between project, maintenance and repair work to both the production line and the building.

Working alongside KP’s own staff

The factory underwent substantial works when the roof was replaced in 2010, Intelect were heavily involved in this project, installing the switchboard into a new switch room, connecting the electrical and mechanical services to various parts of the line.

Special projects

Alongside the contracted electrical work, Intelect are involved with special projects to increase productivity, safety and efficiency of the food processing and packaging lines. The following video, produced by KP Snacks, shows the inside of their manufacturing plant on Teesside. Below the video we've described projects that Intelect have worked on as part of their ongoing relationship with KP.

Process Monitoring

Process monitoring allows the client to measure the input and output of particular production line, helping to optimise energy conservation and performance.

Working with the KP team, Intelect have installed energy monitors, airflow meters and photocells including the design and manufacture of any brackets, fixings and guards.

Conveyors and robotic systems

Most of the conveyor systems used to transport product around the facility were designed, manufactured and installed by our mechanical and electrical teams. The robotic auto palletisation equipment was purchased from a third party company and installed by Intelect as part of the packaging line.

Access bridges and inspection platforms

Our mechanical team were also involved in the design and installation of stepover, access and inspection platforms, all of which are built in-house to BSEN 1090.

Electric, air and water supply

During the process area roof refurbishment in 2010, Intelect installed:

  • Emergency lighting.
  • Electric supplies for lighting and machines.
  • Airlines for pneumatics actuation.

Additional pipework and air handling units were designed and installed by Intelect to provide:

  • Steam & condensate pipework.
  • Air handling units and extract fans.

The team

John Henderson’s team at KP are self managed and responsible for their own equipment and practices on site.

  • All staff are IPAF accredited.
  • Dressed in all the appropriate PPE for the food industry with internal pockets.
  • Single piece food safe pens.

We recently purchased an additional MEWP (Mobile Elevated Work Platforms) and podium scaffolds to reduce the need to use stepladders on site, the podium scaffolds provide a stable and compact platform that allows staff to work comfortably and safely at lower heights. The MEWP's can also fit into tighter spaces and they extend to around 5.5 metres, for heights in excess of this we also keep scissor lifts and boom lifts on site.

Intelect are a multidiscipline company and are able to support the KP team with skills in order for them to achieve their daily activities or project work.

Project Information

Project: Various
Client: KP Snacks
Sector: Food & Beverages
Discipline: Various
Value: Various

Additional Information

Find out more about this project or the services we provided please contact a member of our team:

Teesside: 01642 878784

Humberside: 01472 344901

The Midlands: 01455 286071