Mezzanine storage platform

Mezzanine storage platforms at Britvic

Case Study : Mezzanine storage platforms

Intelect were contracted Britvic to undertake the design, fabrication and installation of a number of new mezzanines and gantries for their site in London.

This mezzanine was listed as number 1 and was free standing in the new section of the factory.

 

Project Information

Project: Mezzanine storage platforms
Client: Britvic
Sector: Food & Beverages
Discipline: Mechanical Design
Value: Various

Additional Information

Find out more about this project or the services we provided please contact a member of our team:

Teesside: 01642 878784

Humberside: 01472 344901

The Midlands: 01455 286071

Vessels, Pipework & Ducting manufacture and install

Vessels, Pipework & Ducting

Vessels, Pipework & Ducting

Vessels, Pipework & Ducting manufacture and install

Our pipework engineers are skilled in all forms of pipework, across all types of application and industries. We specialise in stainless steel and carbon steel fabrications for food process, utilities and civil engineering industries.

With over 40,000 sq ft of workshop for pipework preparation, we can offer design, procurement and installation, complete with full CDM Management solutions. Our trained fitters and welders are experts in TIG, MMA and MiG, and are fully equipped with the latest flexible LEV systems, in line with the new legislation changes.

We are experts in fully welded stainless steel jacketed pipework, and specialise in process pipework systems for food plants and industrial projects, including steam systems, refrigeration, and compressed air systems.

We have the ability to develop process designs to suit the needs of our customers, including CIP systems and services to a client’s plan and machinery requirements.

Process vessels can be manufactured and provided, or sourced, dependant on client’s budget and needs. We are also able to select suitable pumps and valves that fall in line with established instrumentation.

Systems we provide include:

  • Stainless Steel Pipework Systems
  • Carbon Steel Pipework Systems
  • Mapress Pipework Systems
  • Galvanised Pipework Systems
  • Plastic Pipework Systems
  • Copper Pipework Systems
  • Jacketed Pipework (including heat tracing systems)
  • Process Systems
  • Glycol Pipework
  • Steam Systems
  • CIP Systems
  • CO2 Pipework
  • Gas and Compressed Air Systems
  • Chilled Water Pipework

Case Studies

  • Intelect & KP Snacks, Teesside

    Intelect & KP Snacks, Teesside

    Intelect have been working at the plant since 2000, with John’s team permanently on site since 2005. Their role on the site is split between project, maintenance and repair work to both the production line and the building.Read More »

Products & Services

  • Fabrication Services

    Fabrication Services

    We have fully facilitated, open fabrication workshops, allowing us to fabricate projects, from bespoke parts in most ferrous and non-ferrous materials, to fully integrated services, no matter what the client’s requirements.Read More »
  • Project Management

    Project Management

    One of our greatest strengths is our ability to provide customers with the most complete and fully supported project management service, be that for a small project or a total turn-key solution.Read More »
  • In-house Design

    In-house Design

    Our design and engineering services are based on solid foundations developed over many years of working and collaborating with a range of clients across numerous industries.Read More »
CAD In house Design

In-house Design

In-house Design

CAD In house Design

Our design and engineering services are based on solid foundations developed over many years of working and collaborating with a range of clients across numerous industries. We have experienced engineers equipped with the knowledge of both Mechanical and Electrical Design, combined with the latest software to provide our clients with the most suitable and efficient solution.

Mechanical Design

Our in-house Design team can support you with any size project, be that a small bespoke fabrication or a full production line complete with supporting structures. We specialise in hygienic design, specifically in the food industry, however we very commonly work within other varying sectors.

Electrical Design

We provide design packages that suit the needs of the client and the project, ensuring we consider safety, compliance and quality requirements whilst maintaining agreed costs and programme constraints.

Our experienced team will help to develop your project design needs from concept to any stage including outline design, design for costing support, detailed design for practical construction, or any stage required to satisfy the project needs.

Our designs are created using various software packages, such as AutoCAD and Trimble ProDesign, to produce cable calculation modes, selectivity studies and client specific connection drawings in the form of single line diagrams, block cable diagrams and loop interconnection drawings.

We also provide design investigation in various forms. All investigative work is provided with detailed technical reports to assist with the feasibility of future projects.

Case Studies

  • NWG Murton WTW Upgrade

    NWG Murton WTW Upgrade

    Intelect UK Ltd were chosen by MM Bentley as a key electrical installation supplier for a proposed upgrade of an existing borehole water treatment plant at Murton Berwick Upon Tweed.Read More »
  • Mezzanine storage platforms at Britvic

    Mezzanine storage platforms at Britvic

    Intelect were contracted Britvic to undertake the design, fabrication and installation of a number of new mezzanines and gantries for their site in London.Read More »
  • Feasibility Study

    Feasibility Study

    Intelect were contracted by PPG to provide two 3D as-built models of Unit 1 and Unit 2. The model was developed using point-cloud data captured via our Faro Focus 3D S70 Laser ScannerRead More »
  • Project Pelican

    Project Pelican

    Intelect were contracted by KP Snacks to decommission a production facility in Germany and relocate it to the UK.Read More »
  • Tata Steel Drive Control Panel Refurbishment

    Tata Steel Drive Control Panel Refurbishment

    Intelect were contracted by GE Energy to complete the mechanical design, installation and refurbishment of an onsite Control System based at a Tata Steel site.Read More »

Products & Services

  • Total Turn Key Solutions

    Total Turn Key Solutions

    At Intelect, we are a one-stop-shop for your engineering solutions. We have been providing the highest standards of engineering expertise to clients for over 20 years, delivering total turn key projects across a range of industries and sectors.Read More »
  • Project Management

    Project Management

    One of our greatest strengths is our ability to provide customers with the most complete and fully supported project management service, be that for a small project or a total turn-key solution.Read More »
KP Billingham

Intelect & KP Snacks, Teesside

News & Features

KP Billingham

Intelect and KP Snacks, Teesside

Intelect's John Henderson (Senior Electrical Supervisor) heads up the team of 5 electrical engineers who work on a long term contract at KP’s manufacturing plant on Teesside.

Intelect have been working at the plant since 2000, with John’s team permanently on site since 2005. Their role on the site is split between project, maintenance and repair work to both the production line and the building.

Working alongside KP’s own staff

The factory underwent substantial works when the roof was replaced in 2010, Intelect were heavily involved in this project, installing the switchboard into a new switch room, connecting the electrical and mechanical services to various parts of the line.

Special projects

Alongside the contracted electrical work, Intelect are involved with special projects to increase productivity, safety and efficiency of the food processing and packaging lines. The following video, produced by KP Snacks, shows the inside of their manufacturing plant on Teesside. Below the video we've described projects that Intelect have worked on as part of their ongoing relationship with KP.

Process Monitoring

Process monitoring allows the client to measure the input and output of particular production line, helping to optimise energy conservation and performance.

Working with the KP team, Intelect have installed energy monitors, airflow meters and photocells including the design and manufacture of any brackets, fixings and guards.

Conveyors and robotic systems

Most of the conveyor systems used to transport product around the facility were designed, manufactured and installed by our mechanical and electrical teams. The robotic auto palletisation equipment was purchased from a third party company and installed by Intelect as part of the packaging line.

Access bridges and inspection platforms

Our mechanical team were also involved in the design and installation of stepover, access and inspection platforms, all of which are built in-house to BSEN 1090.

Electric, air and water supply

During the process area roof refurbishment in 2010, Intelect installed:

  • Emergency lighting.
  • Electric supplies for lighting and machines.
  • Airlines for pneumatics actuation.

Additional pipework and air handling units were designed and installed by Intelect to provide:

  • Steam & condensate pipework.
  • Air handling units and extract fans.

The team

John Henderson’s team at KP are self managed and responsible for their own equipment and practices on site.

  • All staff are IPAF accredited.
  • Dressed in all the appropriate PPE for the food industry with internal pockets.
  • Single piece food safe pens.

We recently purchased an additional MEWP (Mobile Elevated Work Platforms) and podium scaffolds to reduce the need to use stepladders on site, the podium scaffolds provide a stable and compact platform that allows staff to work comfortably and safely at lower heights. The MEWP's can also fit into tighter spaces and they extend to around 5.5 metres, for heights in excess of this we also keep scissor lifts and boom lifts on site.

Intelect are a multidiscipline company and are able to support the KP team with skills in order for them to achieve their daily activities or project work.

Project Information

Project: Various
Client: KP Snacks
Sector: Food & Beverages
Discipline: Various
Value: Various

Additional Information

Find out more about this project or the services we provided please contact a member of our team:

Teesside: 01642 878784

Humberside: 01472 344901

The Midlands: 01455 286071