3d scanning and point cloud

3D Scanning & Modelling

3D Scanning & Modelling

Our design team use point cloud to produce high resolution, 3D digital models of your plant, buildings and grounds. An invaluable tool for asset and facility management as well as research and develoment projects.

3D Scanning & Modelling

The ultra-portable Focus S70 enables fast, accurate measurements of objects and buildings. It records architectural façades, complex structures, production and supply facilities, accident sites, and large-volume components delivering realistic and true-to-detail scan results.

  • Distance accuracy up to ±1mm.
  • Range from 0.6m up to 70m.
  • IP Class 54.
  • On-Site Compensation.
  • Night Mode scans in low light conditions.
  • On-Site Registration with FARO SCENE.
  • HD photo overlay up to 165 megapixel colour.

Surveying

The ultra-portable Focus S70 enables fast, accurate measurements of objects and buildings. It records architectural façades, complex structures, production and supply facilities, accident sites, and large-volume components delivering realistic and true-to-detail scan results, with a distance accuracy to +/- 1mm. This revolutionary service can be utilised as a single service, or inclusive of Total Turn Key Solution. Not only does it minimise downtime and site disruption, but it also reduces Health and Safety Risks and allows for clash detection.

Production

Through the use of our latest surveying equipment, we are able to produce both 2D and 3D drawings of our client’s sites. With this, we can then produce walkthrough videos for presentations, in addition to in-situ preview designs, which allow you to see the design as it would appear on site once built. This not only improves quality control, but also allows mistakes to be spotted before the build process, saving valuable time and resources.

Services

We are now able to offer point cloud modelling to all new and existing customers.

  • Manipulation of point cloud.
  • Production of 2d drawings.
  • Production of 3d meshes.
  • Walkthrough videos for presentations.
  • Preview designs in-situ.
  • As built drawings.

Benefits

Point cloud modelling is a fast and accurate way to survey your premises.

  • Minimise site disruption / downtime.
  • Reduce Health and Safety risks.
  • Auto desk REVIT compatible.
  • BIM Standard.
  • Faster design process.
  • Clash detection.
  • Quality control.

Case Studies

  • Feasibility Study

    Feasibility Study

    Intelect were contracted by PPG to provide two 3D as-built models of Unit 1 and Unit 2. The model was developed using point-cloud data captured via our Faro Focus 3D S70 Laser ScannerRead More »

Products & Services

  • Decommissioning & Relocation

    Decommissioning & Relocation

    Our plant relocation engineers are experts in their field, and will work with our clients around the clock to ensure the successful move of equipment, whether that be an individual machine, or a full factory relocation.Read More »
  • Mechanical Design & Installation

    Mechanical Design & Installation

    Our mechanical installation capabilities range from installing pipework, to relocating a process plant. At Intelect we have a wide range of skills and expertise across our workforce, enabling us to cater for any size project, across numerous industries.Read More »
  • Electrical Design & Installation

    Electrical Design & Installation

    Our design and engineering services are based on solid foundations developed over many years of working and collaborating with a range of clients across numerous industries.Read More »
Amada CNC hydraulic break press

Fabrication Services

Fabrication Services

Amada CNC hydraulic break press

Our in-house fabrication team are experts in their field, specialising in stainless steel grades, with decades of expertise to draw upon.

We have fully facilitated, open fabrication workshops, allowing us to fabricate projects, from bespoke parts in most ferrous and non-ferrous materials, to fully integrated services, no matter what the client’s requirements.

Our extensive network of tried and tested subcontractors allows us to supplement and extend our capacities and capabilities should a project require, ensuring efficient completion both on time and within budget.

To ensure ease of installation and total customer satisfaction, we can preassemble or trial run facilities in-house before they are transferred onto site.

Our fully equipped and specialised workshops include:

  • Two Amada CNC hydraulic break press, with up to 3.1m bend length and 100T capacities.
  • Amada 2.5KW laser cutting machine, combined with the latest software, capable of cutting a variety of materials up to 10mm thick in Mild Steel and 6mm Stainless Steel. Our network of suppliers can extend these capacities readily.
  • Ten configurable welding bays, all with EWM inverter TIG and MIG welding facilities, coupled with the latest flexible LEV systems to comply with current changes in legislation.
  • Amada CNC Guillotine, with a 3m cutting bed, and capabilities of up to 12mm mild steel and 6mm stainless steel.
  • Various powered and manual rolls, steelwork punch, pedestal drills, and cold cut and band saw cutting.

Case Studies

  • Mezzanine storage platforms at Britvic

    Mezzanine storage platforms at Britvic

    Intelect were contracted Britvic to undertake the design, fabrication and installation of a number of new mezzanines and gantries for their site in London.Read More »
  • Project Pelican

    Project Pelican

    Intelect were contracted by KP Snacks to decommission a production facility in Germany and relocate it to the UK.Read More »
  • Intelect & KP Snacks, Teesside

    Intelect & KP Snacks, Teesside

    Intelect have been working at the plant since 2000, with John’s team permanently on site since 2005. Their role on the site is split between project, maintenance and repair work to both the production line and the building.Read More »

Products & Services

  • Mezzanines, Platforms & Structures

    Mezzanines, Platforms & Structures

    All of our structures are designed and constructed in accordance with BSEN1090 regulations, of which we are fully accredited. We ensure that any design calculations are verified and confirmed by a chartered third party, prior to fabrication, to assure maximum safety.Read More »
  • Mechanical Design & Installation

    Mechanical Design & Installation

    Our mechanical installation capabilities range from installing pipework, to relocating a process plant. At Intelect we have a wide range of skills and expertise across our workforce, enabling us to cater for any size project, across numerous industries.Read More »
  • In-house Design

    In-house Design

    Our design and engineering services are based on solid foundations developed over many years of working and collaborating with a range of clients across numerous industries.Read More »
Intelect™ Training Services

Training & Events

Training & Events

Welcome to Intelect Training & Events

Intelect Training and Events stands apart from many other training providers, built around current real-world expertise and fully aligned with the requirements of our clients.

All of our training courses are delivered by construction and health and safety experts who work in industry every day. We deliver IOSH and RQF regulated courses, as we specialise in working with clients to develop bespoke training packages to support their needs such as the introduction of new process lines.

Our training services can be delivered on-site at your premises, digitally or at one our sites in Middlesbrough, Humberside and Midlands.

Our in-house training was originally developed to deliver and maintain are own in-house training provisions. The success we achieved with this programme, through safer practices and national awards, led to the decision to offer this service to both our existing and new customers.

We acutely understand the importance of Quality, Flexibility and Reliability in our training services.

Training Courses:

Click on the course titles to view or download course details.

Click on the course titles to view or download course details.

Our bespoke courses are written, compiled and presented by fully qualied QHSE specialists. Courses are offered to new and existing customers and can be part of a larger design and installation project or a separate service to help companies comply with health and saftey.

Safe operation of equipment

As part of the supply and installation of either our own (or third party) equipment, we can provide training, support and certication to ensure safe operation.

Courses typically include:

  • On site, classroom training either at one of our sites or yours.
  • E-Learning through a web based portal, (which allows for remote learning).
  • Full documentation in support of any training.
  • Trainer support from fully qualied QHSE specialists.

Areas of expertise

  • Food & Beverage manufacturing
  • Utilities
  • Renewable Energy
  • Heavy Industry

Training Course Brochure

Download our course guide booklet below:

Intelect Training & Events

News & Features

mezzanines, platforms and structures

Mezzanines, Platforms & Structures

Mezzanines, Platforms & Structures

mezzanines, platforms and structures
Our years of experience in designing, fabricating and installing specialist platforms and structures has given us the knowledge and experience to provide you with high quality, safe solutions every time.

All of our structures are designed and constructed in accordance with BSEN1090 regulations, of which we are fully accredited. We ensure that any design calculations are verified and confirmed by a chartered third party, prior to fabrication, to assure maximum safety.

We design and build all of our mezzanines, platforms and structures with our customer in mind, using high quality, hygienic materials that can be used safely in the food industry, and multiple other extreme environments. The designs we provide allow for easy access to quickly clean, repair and maintain machinery, integral activities in any industry.

All structures can be fabricated in various material and finish combinations including:

  • Mild steel hot dip galvanised
  • Powder coated
  • Wet painted
  • Open grid grating
  • “Altro” coating
  • Stainless steel bead blasted
  • Weld discolouration removal

We can provide you with a part, or full turn key solution, dependant on your project requirements. All structures are designed and fabricated inhouse in our specialised workshops by our fully qualified, skilled workforce.

Case Studies

  • Mezzanine storage platforms at Britvic

    Mezzanine storage platforms at Britvic

    Intelect were contracted Britvic to undertake the design, fabrication and installation of a number of new mezzanines and gantries for their site in London.Read More »
  • Project Pelican

    Project Pelican

    Intelect were contracted by KP Snacks to decommission a production facility in Germany and relocate it to the UK.Read More »
  • Intelect & KP Snacks, Teesside

    Intelect & KP Snacks, Teesside

    Intelect have been working at the plant since 2000, with John’s team permanently on site since 2005. Their role on the site is split between project, maintenance and repair work to both the production line and the building.Read More »

Products & Services

  • Fabrication Services

    Fabrication Services

    We have fully facilitated, open fabrication workshops, allowing us to fabricate projects, from bespoke parts in most ferrous and non-ferrous materials, to fully integrated services, no matter what the client’s requirements.Read More »
  • Mechanical Design & Installation

    Mechanical Design & Installation

    Our mechanical installation capabilities range from installing pipework, to relocating a process plant. At Intelect we have a wide range of skills and expertise across our workforce, enabling us to cater for any size project, across numerous industries.Read More »
  • In-house Design

    In-house Design

    Our design and engineering services are based on solid foundations developed over many years of working and collaborating with a range of clients across numerous industries.Read More »
Mechanical installation

Mechanical Design & Installation

Mechanical Installation

Mechanical installation
Our mechanical installation capabilities range from installing pipework, to relocating a process plant. At Intelect we have a wide range of skills and expertise across our workforce, enabling us to cater for any size project, across numerous industries.

Our locations across the country allow us to react quickly to our clients’ needs and requirements, and we are not just restricted to the UK, with our installations team having previously completed projects as far as Europe.

Our trained fitters and welders are experienced in working with stainless and carbon steels, exotic alloys and a wide range of plastics, working to the tightest of deadlines, within critical production areas.

All of our operatives are time served, and competent in many further health and safety accreditations, ensuring clients are provided with the best possible service. We conduct in-depth planning prior to any project, and can provide full PUWER assessments should it be required. Full CDM complied, with additional internal services available to cover.

To ensure ease of installation and total customer satisfaction, we can preassemble or trial run facilities in-house before they are transferred onto site either at our premises or virtually by scanning your facility and reproducing any installations in a virtual representation of your premises. Read more about 3D Scanning & Modelling.

We are able to supply, manufacture and install:

  • Mezzanines and Gantries
  • Pipework, Vessels and Ducting
  • Supports and Pipe Bridges
  • Conveyor Systems, Elevator and Ancillary Equipment
  • Platforms and Access Structures
  • Storage Hoppers
  • Bespoke Projects

Our in-house Design team can support you with any size project, be that a small bespoke fabrication or a full production line complete with supporting structures. We specialise in hygienic design, specifically in the food industry, however we very commonly work within other varying sectors.

Software

Autodesk Revit

Revit allows us to plan, design, construct and manage buildings with powerful tools for Building Information Modelling (BIM).

Autodesk Inventor

We use inventor to create professional-grade 3D mechanical designs, visualize and test product ideas. Everything from basic folded sheet metal parts, to complex 3D project assemblies. Inventor has the ability to integrate the use of different software platforms such as point clouds, step files, and many more to allow for a more accurate design outcome.

Autodesk Autocad

We use AutoCAD to allow us to draft and edit 2D geometry and 3D models with solids, surfaces and mesh objects, providing our clients with precise 2D and 3D drawings.

Autodesk Advanced Steel

Advanced Steel is a 3D modelling software for steel detailing, design, fabrication and construction. Through a combination of Advanced Steel and Revit, we are able to collaborate on the same 3D model, not only saving valuable time but also minimising any potential for errors.

Solidworks

When it comes to tackling complex design problems, we are flexible and efficient, as our expert team of in-house design engineers are proficient in the use of both Auto Desk, and Solid Works. Using Solid Works allows us to tackle the most complex problems with critical detail work, providing our customers with the most appropriate design solution.

Case Studies

  • Mezzanine storage platforms at Britvic

    Mezzanine storage platforms at Britvic

    Intelect were contracted Britvic to undertake the design, fabrication and installation of a number of new mezzanines and gantries for their site in London.Read More »
  • Feasibility Study

    Feasibility Study

    Intelect were contracted by PPG to provide two 3D as-built models of Unit 1 and Unit 2. The model was developed using point-cloud data captured via our Faro Focus 3D S70 Laser ScannerRead More »
  • Tata Steel Drive Control Panel Refurbishment

    Tata Steel Drive Control Panel Refurbishment

    Intelect were contracted by GE Energy to complete the mechanical design, installation and refurbishment of an onsite Control System based at a Tata Steel site.Read More »
  • Intelect & KP Snacks, Teesside

    Intelect & KP Snacks, Teesside

    Intelect have been working at the plant since 2000, with John’s team permanently on site since 2005. Their role on the site is split between project, maintenance and repair work to both the production line and the building.Read More »

Products & Services

  • Fabrication Services

    Fabrication Services

    We have fully facilitated, open fabrication workshops, allowing us to fabricate projects, from bespoke parts in most ferrous and non-ferrous materials, to fully integrated services, no matter what the client’s requirements.Read More »
  • Vessels, Pipework & Ducting

    Vessels, Pipework & Ducting

    Our pipework engineers are skilled in all forms of pipework, across all types of application and industries. We specialise in stainless steel and carbon steel fabrications for food process, utilities and civil engineering industries.Read More »
  • Decommissioning & Relocation

    Decommissioning & Relocation

    Our plant relocation engineers are experts in their field, and will work with our clients around the clock to ensure the successful move of equipment, whether that be an individual machine, or a full factory relocation.Read More »
  • In-house Design

    In-house Design

    Our design and engineering services are based on solid foundations developed over many years of working and collaborating with a range of clients across numerous industries.Read More »
CAD In house Design

In-house Design

In-house Design

CAD In house Design

Our design and engineering services are based on solid foundations developed over many years of working and collaborating with a range of clients across numerous industries. We have experienced engineers equipped with the knowledge of both Mechanical and Electrical Design, combined with the latest software to provide our clients with the most suitable and efficient solution.

Mechanical Design

Our in-house Design team can support you with any size project, be that a small bespoke fabrication or a full production line complete with supporting structures. We specialise in hygienic design, specifically in the food industry, however we very commonly work within other varying sectors.

Electrical Design

We provide design packages that suit the needs of the client and the project, ensuring we consider safety, compliance and quality requirements whilst maintaining agreed costs and programme constraints.

Our experienced team will help to develop your project design needs from concept to any stage including outline design, design for costing support, detailed design for practical construction, or any stage required to satisfy the project needs.

Our designs are created using various software packages, such as AutoCAD and Trimble ProDesign, to produce cable calculation modes, selectivity studies and client specific connection drawings in the form of single line diagrams, block cable diagrams and loop interconnection drawings.

We also provide design investigation in various forms. All investigative work is provided with detailed technical reports to assist with the feasibility of future projects.

Case Studies

  • Mezzanine storage platforms at Britvic

    Mezzanine storage platforms at Britvic

    Intelect were contracted Britvic to undertake the design, fabrication and installation of a number of new mezzanines and gantries for their site in London.Read More »
  • Feasibility Study

    Feasibility Study

    Intelect were contracted by PPG to provide two 3D as-built models of Unit 1 and Unit 2. The model was developed using point-cloud data captured via our Faro Focus 3D S70 Laser ScannerRead More »
  • Project Pelican

    Project Pelican

    Intelect were contracted by KP Snacks to decommission a production facility in Germany and relocate it to the UK.Read More »
  • Tata Steel Drive Control Panel Refurbishment

    Tata Steel Drive Control Panel Refurbishment

    Intelect were contracted by GE Energy to complete the mechanical design, installation and refurbishment of an onsite Control System based at a Tata Steel site.Read More »
  • Intelect & KP Snacks, Teesside

    Intelect & KP Snacks, Teesside

    Intelect have been working at the plant since 2000, with John’s team permanently on site since 2005. Their role on the site is split between project, maintenance and repair work to both the production line and the building.Read More »

Products & Services

  • Total Turn Key Solutions

    Total Turn Key Solutions

    At Intelect, we are a one-stop-shop for your engineering solutions. We have been providing the highest standards of engineering expertise to clients for over 20 years, delivering total turn key projects across a range of industries and sectors.Read More »
  • Project Management

    Project Management

    One of our greatest strengths is our ability to provide customers with the most complete and fully supported project management service, be that for a small project or a total turn-key solution.Read More »