Fabrication Bays

Upgrades to Intelect’s Engineering workshop in Humberside

News & Features

Upgrades to Intelect's Engineering workshop in Humberside

Intelect have been busy upgrading and improving their workshops at their Grimsby site in Humberside, with the addition of a new five tonne overhead crane, six large fabrication bays and some specialist pipework equipment.

The ongoing investment plans accross all Intelect sites reflects the needs of our customers and our desire to deliver the best possible service, whilst ensuring our staff are kept safe.

Overhead crane

The installation of our new overhead crane will be a welcome addition, increasing both the capacity of what we can work on and the safety for our staff.

The crane will be put to work immediately, on a project we have recently won, to manufacture and assemble steelwork for a company in the chemical industry.

5 tonne Overhead Crane

5 tonne Overhead Crane.

Fabrication bays

The new fabrication bays, lined with 34 metres of flame retardant curtain will increase our manufacturing capacity, reduce the risk of cross contamination between materials or inadvertent exposure of personnel to hazordous environments.

Fabrication Bays

Fabrication Bays with Jasic AC/DC welding plants.

Specialist pipework equipment

Achieving the best possible results comes from knowledge, experience and equipment, our Pipe Welding Division Supervisor, Paul Hurst recently sourced the following equipment to improve productivity in the preparation and welding of pipework.

  • Pipework bevelling machines (8 inch to 16 inch pipework). providing a perfect bevel for the welder.
  • 4 new Jasic AC/DC welding plants, water cooled, capable of 315AMPS.
  • Welding turn table, remotely turns pipe reducing the need to stop and start welds.
Pipework Bevelling Machines

Pipework Bevelling Machines, Welding turn table.

 

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Tata Steel Drive Control Panel Refurbishment

Tata Steel Drive Control Panel Refurbishment

Case Study : Tata Steel Drive Control Panel Refurbishment

Intelect were contracted by GE Energy to complete the mechanical design, installation and refurbishment of an onsite Control System based at a Tata Steel site.

Following an engineering site survey, the installation of three replacement drive control systems was completed during a shutdown period of 4 days, in order to best suit the interests of the client.

The installation stage of the project consisted of replacing the obsolete drive with onsite copper work modifications, and upgrading the control PLC systems. Preparation work prior to the installation was completed in-house by our team of fully qualified engineers, and manufactured to the design drawings and specifications of the client.

The project was completed on schedule and within budget, ensuring complete client satisfaction.

Project Information

Project: Tata Steel Drive Control Panel Refurbishment
Client: GE Energy
Sector: Heavy Industry
Value: £50,000

Additional Information

Find out more about this project or the services we provided please contact a member of our team:

Teesside: 01642 878784

Humberside: 01472 344901

The Midlands: 01455 286071

Amada CNC hydraulic break press

Fabrication Services

Fabrication Services

Amada CNC hydraulic break press

Our in-house fabrication team are experts in their field, specialising in stainless steel grades, with decades of expertise to draw upon.

We have fully facilitated, open fabrication workshops, allowing us to fabricate projects, from bespoke parts in most ferrous and non-ferrous materials, to fully integrated services, no matter what the client’s requirements.

Our extensive network of tried and tested subcontractors allows us to supplement and extend our capacities and capabilities should a project require, ensuring efficient completion both on time and within budget.

To ensure ease of installation and total customer satisfaction, we can preassemble or trial run facilities in-house before they are transferred onto site.

Our fully equipped and specialised workshops include:

  • Two Amada CNC hydraulic break press, with up to 3.1m bend length and 100T capacities.
  • Amada 2.5KW laser cutting machine, combined with the latest software, capable of cutting a variety of materials up to 10mm thick in Mild Steel and 6mm Stainless Steel. Our network of suppliers can extend these capacities readily.
  • Ten configurable welding bays, all with EWM inverter TIG and MIG welding facilities, coupled with the latest flexible LEV systems to comply with current changes in legislation.
  • Amada CNC Guillotine, with a 3m cutting bed, and capabilities of up to 12mm mild steel and 6mm stainless steel.
  • Various powered and manual rolls, steelwork punch, pedestal drills, and cold cut and band saw cutting.

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Products & Services

  • Mezzanines, Platforms & Structures

    Mezzanines, Platforms & Structures

    All of our structures are designed and constructed in accordance with BSEN1090 regulations, of which we are fully accredited. We ensure that any design calculations are verified and confirmed by a chartered third party, prior to fabrication, to assure maximum safety.Read More »
  • Mechanical Design & Installation

    Mechanical Design & Installation

    Our mechanical installation capabilities range from installing pipework, to relocating a process plant. At Intelect we have a wide range of skills and expertise across our workforce, enabling us to cater for any size project, across numerous industries.Read More »
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    In-house Design

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Bespoke Control Panel

Bespoke Control Panels

Bespoke Control Panels

Bespoke Control Panel

All of our control panels are built and designed in-house by our team of expertly qualified engineers in our specialised Middlesbrough and Leicester workshops.

We support our customers throughout every stage of a project, and to ensure maximum efficiency, we also support them beyond the process, by providing a complete bespoke manual containing:

  • Certificate of Conformity
  • Recommended Spares List
  • CAD Drawings
  • Bill of Materials
  • Operational Materials
  • Test Results
  • Maintenance Procedures

Over the last 20 years, we have secured projects ranging from machine safety refurbishment, bespoke control systems, MCCs, switchboards and on-site modifications of existing control equipment.

Case Studies

  • Corby Roller Table 200KW Replacement Drives

    Corby Roller Table 200KW Replacement Drives

    Intelect were contracted by GE Energy to supply, manufacture and install a 200KW Drive Control Panel, to replace existing obsolete equipment on site at Tata Steel, Corby.Read More »
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Products & Services

Automated packaging line

Control & Automation

Control & Automation

Intelect’s expert Control & Automation team have the ability to offer both a single or a complete turn-key service to clients, based on the requirements of their project. Services range from design through to installation, and the commissioning of control systems and special purpose machinery.

We have the knowledge and experience required to work across a wide range of environments and industries, including:

  • Food and Beverage Manufacturing
  • Metal Production
  • Utilities
  • Offshore

Over the years, we have established a vast array of satisfied customers across a range of sectors, making us your ideal supplier for Control and Automation system applications.

Our dedicated and committed workforce deliver projects on time and within budget to best suit the client’s needs, satisfactions and schedules.

Control Systems

At Intelect, we have over 20 years’ experience in providing bespoke Control Systems, all of which are designed and built in-house by our expert team of engineers to the current British and European standards and regulations. Our team also ensure the delivery and commissioning of every system, allowing us to support our customers wholly at every stage of the process.

We have experience in providing the following systems:

  • Material Handling and Packaging Control Systems
  • Motor Control Centres
  • LV Switchboards
  • Process and Instrumentation Control Systems
  • PLC and Variable Speed Drive Control Systems
  • Safety Control Systems
  • Hazardous Area Control Systems

Case Studies

Products & Services

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  • Bespoke Control Panels

    Bespoke Control Panels

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  • In-house Design

    In-house Design

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CAD In house Design

In-house Design

In-house Design

CAD In house Design

Our design and engineering services are based on solid foundations developed over many years of working and collaborating with a range of clients across numerous industries. We have experienced engineers equipped with the knowledge of both Mechanical and Electrical Design, combined with the latest software to provide our clients with the most suitable and efficient solution.

Mechanical Design

Our in-house Design team can support you with any size project, be that a small bespoke fabrication or a full production line complete with supporting structures. We specialise in hygienic design, specifically in the food industry, however we very commonly work within other varying sectors.

Electrical Design

We provide design packages that suit the needs of the client and the project, ensuring we consider safety, compliance and quality requirements whilst maintaining agreed costs and programme constraints.

Our experienced team will help to develop your project design needs from concept to any stage including outline design, design for costing support, detailed design for practical construction, or any stage required to satisfy the project needs.

Our designs are created using various software packages, such as AutoCAD and Trimble ProDesign, to produce cable calculation modes, selectivity studies and client specific connection drawings in the form of single line diagrams, block cable diagrams and loop interconnection drawings.

We also provide design investigation in various forms. All investigative work is provided with detailed technical reports to assist with the feasibility of future projects.

Case Studies

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    Intelect were contracted by PPG to provide two 3D as-built models of Unit 1 and Unit 2. The model was developed using point-cloud data captured via our Faro Focus 3D S70 Laser ScannerRead More »
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    Tata Steel Drive Control Panel Refurbishment

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Products & Services

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    Total Turn Key Solutions

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  • Project Management

    Project Management

    One of our greatest strengths is our ability to provide customers with the most complete and fully supported project management service, be that for a small project or a total turn-key solution.Read More »