Fabrication Bays

Upgrades to Intelect’s Engineering workshop in Humberside

News & Features

Upgrades to Intelect's Engineering workshop in Humberside

Intelect have been busy upgrading and improving their workshops at their Grimsby site in Humberside, with the addition of a new five tonne overhead crane, six large fabrication bays and some specialist pipework equipment.

The ongoing investment plans accross all Intelect sites reflects the needs of our customers and our desire to deliver the best possible service, whilst ensuring our staff are kept safe.

Overhead crane

The installation of our new overhead crane will be a welcome addition, increasing both the capacity of what we can work on and the safety for our staff.

The crane will be put to work immediately, on a project we have recently won, to manufacture and assemble steelwork for a company in the chemical industry.

5 tonne Overhead Crane

5 tonne Overhead Crane.

Fabrication bays

The new fabrication bays, lined with 34 metres of flame retardant curtain will increase our manufacturing capacity, reduce the risk of cross contamination between materials or inadvertent exposure of personnel to hazordous environments.

Fabrication Bays

Fabrication Bays with Jasic AC/DC welding plants.

Specialist pipework equipment

Achieving the best possible results comes from knowledge, experience and equipment, our Pipe Welding Division Supervisor, Paul Hurst recently sourced the following equipment to improve productivity in the preparation and welding of pipework.

  • Pipework bevelling machines (8 inch to 16 inch pipework). providing a perfect bevel for the welder.
  • 4 new Jasic AC/DC welding plants, water cooled, capable of 315AMPS.
  • Welding turn table, remotely turns pipe reducing the need to stop and start welds.
Pipework Bevelling Machines

Pipework Bevelling Machines, Welding turn table.

 

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Amada CNC hydraulic break press

Fabrication Services

Fabrication Services

Amada CNC hydraulic break press

Our in-house fabrication team are experts in their field, specialising in stainless steel grades, with decades of expertise to draw upon.

We have fully facilitated, open fabrication workshops, allowing us to fabricate projects, from bespoke parts in most ferrous and non-ferrous materials, to fully integrated services, no matter what the client’s requirements.

Our extensive network of tried and tested subcontractors allows us to supplement and extend our capacities and capabilities should a project require, ensuring efficient completion both on time and within budget.

To ensure ease of installation and total customer satisfaction, we can preassemble or trial run facilities in-house before they are transferred onto site.

Our fully equipped and specialised workshops include:

  • Two Amada CNC hydraulic break press, with up to 3.1m bend length and 100T capacities.
  • Amada 2.5KW laser cutting machine, combined with the latest software, capable of cutting a variety of materials up to 10mm thick in Mild Steel and 6mm Stainless Steel. Our network of suppliers can extend these capacities readily.
  • Ten configurable welding bays, all with EWM inverter TIG and MIG welding facilities, coupled with the latest flexible LEV systems to comply with current changes in legislation.
  • Amada CNC Guillotine, with a 3m cutting bed, and capabilities of up to 12mm mild steel and 6mm stainless steel.
  • Various powered and manual rolls, steelwork punch, pedestal drills, and cold cut and band saw cutting.

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  • Mezzanines, Platforms & Structures

    Mezzanines, Platforms & Structures

    All of our structures are designed and constructed in accordance with BSEN1090 regulations, of which we are fully accredited. We ensure that any design calculations are verified and confirmed by a chartered third party, prior to fabrication, to assure maximum safety.Read More »
  • Mechanical Design & Installation

    Mechanical Design & Installation

    Our mechanical installation capabilities range from installing pipework, to relocating a process plant. At Intelect we have a wide range of skills and expertise across our workforce, enabling us to cater for any size project, across numerous industries.Read More »
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    In-house Design

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Project Management

Project Management

Project Management

Project Management

One of our greatest strengths is our ability to provide customers with the most complete and fully supported project management service, be that for a small project or a total turn-key solution.

From concept through to completion, our dedicated Project Mangers will be with you at every stage of the process, ensuring all of your requirements are met.

Every project we complete conforms to the newest CDM management regulations. We use the latest technology and innovations, including 3D digital scanning and AutoCAD. Heavy investment in our IT systems, allows us to work seamlessly with our clients, whether we are in the office or on client premises.

Our award-winning workforce ranges from apprentices to project managers, with capabilities spanning across numerous sectors. This level of variation gives us the skills and flexibility to complete any project required, to the highest standard of quality.

Our accreditations include:

  • ISO45001
  • ISO9001
  • NICEIC Approved Contractor
  • SafeContractor Approved
  • BSEN1090
  • Achilles UVBD
  • British Safety Council Member
  • RoSpa Silver Award
  • Altius Assured Vendor Award

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  • Facilities Maintenance

    Facilities Maintenance

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    In-house Design

    Our design and engineering services are based on solid foundations developed over many years of working and collaborating with a range of clients across numerous industries.Read More »

News & Features

CAD In house Design

In-house Design

In-house Design

CAD In house Design

Our design and engineering services are based on solid foundations developed over many years of working and collaborating with a range of clients across numerous industries. We have experienced engineers equipped with the knowledge of both Mechanical and Electrical Design, combined with the latest software to provide our clients with the most suitable and efficient solution.

Mechanical Design

Our in-house Design team can support you with any size project, be that a small bespoke fabrication or a full production line complete with supporting structures. We specialise in hygienic design, specifically in the food industry, however we very commonly work within other varying sectors.

Electrical Design

We provide design packages that suit the needs of the client and the project, ensuring we consider safety, compliance and quality requirements whilst maintaining agreed costs and programme constraints.

Our experienced team will help to develop your project design needs from concept to any stage including outline design, design for costing support, detailed design for practical construction, or any stage required to satisfy the project needs.

Our designs are created using various software packages, such as AutoCAD and Trimble ProDesign, to produce cable calculation modes, selectivity studies and client specific connection drawings in the form of single line diagrams, block cable diagrams and loop interconnection drawings.

We also provide design investigation in various forms. All investigative work is provided with detailed technical reports to assist with the feasibility of future projects.

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KP Billingham

Intelect & KP Snacks, Teesside

News & Features

KP Billingham

Intelect and KP Snacks, Teesside

Intelect's John Henderson (Senior Electrical Supervisor) heads up the team of 5 electrical engineers who work on a long term contract at KP’s manufacturing plant on Teesside.

Intelect have been working at the plant since 2000, with John’s team permanently on site since 2005. Their role on the site is split between project, maintenance and repair work to both the production line and the building.

Working alongside KP’s own staff

The factory underwent substantial works when the roof was replaced in 2010, Intelect were heavily involved in this project, installing the switchboard into a new switch room, connecting the electrical and mechanical services to various parts of the line.

Special projects

Alongside the contracted electrical work, Intelect are involved with special projects to increase productivity, safety and efficiency of the food processing and packaging lines. The following video, produced by KP Snacks, shows the inside of their manufacturing plant on Teesside. Below the video we've described projects that Intelect have worked on as part of their ongoing relationship with KP.

Process Monitoring

Process monitoring allows the client to measure the input and output of particular production line, helping to optimise energy conservation and performance.

Working with the KP team, Intelect have installed energy monitors, airflow meters and photocells including the design and manufacture of any brackets, fixings and guards.

Conveyors and robotic systems

Most of the conveyor systems used to transport product around the facility were designed, manufactured and installed by our mechanical and electrical teams. The robotic auto palletisation equipment was purchased from a third party company and installed by Intelect as part of the packaging line.

Access bridges and inspection platforms

Our mechanical team were also involved in the design and installation of stepover, access and inspection platforms, all of which are built in-house to BSEN 1090.

Electric, air and water supply

During the process area roof refurbishment in 2010, Intelect installed:

  • Emergency lighting.
  • Electric supplies for lighting and machines.
  • Airlines for pneumatics actuation.

Additional pipework and air handling units were designed and installed by Intelect to provide:

  • Steam & condensate pipework.
  • Air handling units and extract fans.

The team

John Henderson’s team at KP are self managed and responsible for their own equipment and practices on site.

  • All staff are IPAF accredited.
  • Dressed in all the appropriate PPE for the food industry with internal pockets.
  • Single piece food safe pens.

We recently purchased an additional MEWP (Mobile Elevated Work Platforms) and podium scaffolds to reduce the need to use stepladders on site, the podium scaffolds provide a stable and compact platform that allows staff to work comfortably and safely at lower heights. The MEWP's can also fit into tighter spaces and they extend to around 5.5 metres, for heights in excess of this we also keep scissor lifts and boom lifts on site.

Intelect are a multidiscipline company and are able to support the KP team with skills in order for them to achieve their daily activities or project work.

Project Information

Project: Various
Client: KP Snacks
Sector: Food & Beverages
Discipline: Various
Value: Various

Additional Information

Find out more about this project or the services we provided please contact a member of our team:

Teesside: 01642 878784

Humberside: 01472 344901

The Midlands: 01455 286071