Feasibility Study

Feasibility Study

Case Study : 800AMP LV Distribution Switchboard

Intelect were contracted by PPG to provide two 3D as-built models of Unit 1 and Unit 2.

The model was developed using point-cloud data captured via our Faro Focus 3D S70 Laser Scanner. Each unit of the factory was scanned over a period of four days including the external building which we provided the client with a hard copy of all scan data for future use.

The 3D models were then manipulated to provide 2D plans and elevations ensuring all new equipment and machinery fit within the working areas. We then introduced our pipework division to produce P&ID’s based on new layouts.

All machinery and equipment were provided via external customers, these included Dromont, Packland, Devree, Cimaco-solutions and more. This helped us achieve the best possible outcome to improve PPG’s current production rate.

Project Information

Project: Feasibility Study
Client: PPG Architectural Coatings UK Ltd
Sector: Paints, Coatings and Materials
Discipline: Point-cloud and 3D Modelling
Value: Various

Additional Information

Find out more about this project or the services we provided please contact a member of our team:

Teesside: 01642 878784

Humberside: 01472 344901

The Midlands: 01455 286071

Plant decommissioning and relocation

Decommissioning & Relocation

Decommissioning & Relocation

Plant decommissioning and relocation

At Intelect, we are specialists in process plant decommissioning and relocation. Our plant relocation engineers are experts in their field, and will work with our clients around the clock to ensure the successful move of equipment, whether that be an individual machine, or a full factory relocation.

Our fully trained team of engineers, operators and support staff will work efficiently and safely ensuring production downtime is kept to a minimum. We provide in-depth planning prior to any project, and our innovative 3D surveying equipment provides fast and accurate measurements down to the millimetre, presenting you with a realistic and true to detail scan. From this single scan, we can develop an in-situ preview design of your site, which not only reduces health and safety risks, but also allows for clash detection, meaning we can spot potential problems before the process begins, saving valuable time and resources.

We are often asked by clients to refurbish existing equipment prior to relocation. Our specialised workshops span over 70,000 sq. ft of space, allowing our expert engineers to easily refurbish and maintain your equipment away from site, reducing the impact to your processes. Refurbishment also reduces the potential of any issues when it comes to the final installation, as all equipment is tested and inspected accordingly prior to leaving our site.

Case Studies

  • Project Pelican

    Project Pelican

    Intelect were contracted by KP Snacks to decommission a production facility in Germany and relocate it to the UK.Read More »

Products & Services

  • Mechanical Design & Installation

    Mechanical Design & Installation

    Our mechanical installation capabilities range from installing pipework, to relocating a process plant. At Intelect we have a wide range of skills and expertise across our workforce, enabling us to cater for any size project, across numerous industries.Read More »
Mechanical installation

Mechanical Design & Installation

Mechanical Installation

Mechanical installation
Our mechanical installation capabilities range from installing pipework, to relocating a process plant. At Intelect we have a wide range of skills and expertise across our workforce, enabling us to cater for any size project, across numerous industries.

Our locations across the country allow us to react quickly to our clients’ needs and requirements, and we are not just restricted to the UK, with our installations team having previously completed projects as far as Europe.

Our trained fitters and welders are experienced in working with stainless and carbon steels, exotic alloys and a wide range of plastics, working to the tightest of deadlines, within critical production areas.

All of our operatives are time served, and competent in many further health and safety accreditations, ensuring clients are provided with the best possible service. We conduct in-depth planning prior to any project, and can provide full PUWER assessments should it be required. Full CDM complied, with additional internal services available to cover.

To ensure ease of installation and total customer satisfaction, we can preassemble or trial run facilities in-house before they are transferred onto site either at our premises or virtually by scanning your facility and reproducing any installations in a virtual representation of your premises. Read more about 3D Scanning & Modelling.

We are able to supply, manufacture and install:

  • Mezzanines and Gantries
  • Pipework, Vessels and Ducting
  • Supports and Pipe Bridges
  • Conveyor Systems, Elevator and Ancillary Equipment
  • Platforms and Access Structures
  • Storage Hoppers
  • Bespoke Projects

Our in-house Design team can support you with any size project, be that a small bespoke fabrication or a full production line complete with supporting structures. We specialise in hygienic design, specifically in the food industry, however we very commonly work within other varying sectors.

Software

Autodesk Revit

Revit allows us to plan, design, construct and manage buildings with powerful tools for Building Information Modelling (BIM).

Autodesk Inventor

We use inventor to create professional-grade 3D mechanical designs, visualize and test product ideas. Everything from basic folded sheet metal parts, to complex 3D project assemblies. Inventor has the ability to integrate the use of different software platforms such as point clouds, step files, and many more to allow for a more accurate design outcome.

Autodesk Autocad

We use AutoCAD to allow us to draft and edit 2D geometry and 3D models with solids, surfaces and mesh objects, providing our clients with precise 2D and 3D drawings.

Autodesk Advanced Steel

Advanced Steel is a 3D modelling software for steel detailing, design, fabrication and construction. Through a combination of Advanced Steel and Revit, we are able to collaborate on the same 3D model, not only saving valuable time but also minimising any potential for errors.

Solidworks

When it comes to tackling complex design problems, we are flexible and efficient, as our expert team of in-house design engineers are proficient in the use of both Auto Desk, and Solid Works. Using Solid Works allows us to tackle the most complex problems with critical detail work, providing our customers with the most appropriate design solution.

Case Studies

  • Mezzanine storage platforms at Britvic

    Mezzanine storage platforms at Britvic

    Intelect were contracted Britvic to undertake the design, fabrication and installation of a number of new mezzanines and gantries for their site in London.Read More »
  • Feasibility Study

    Feasibility Study

    Intelect were contracted by PPG to provide two 3D as-built models of Unit 1 and Unit 2. The model was developed using point-cloud data captured via our Faro Focus 3D S70 Laser ScannerRead More »
  • Tata Steel Drive Control Panel Refurbishment

    Tata Steel Drive Control Panel Refurbishment

    Intelect were contracted by GE Energy to complete the mechanical design, installation and refurbishment of an onsite Control System based at a Tata Steel site.Read More »
  • Intelect & KP Snacks, Teesside

    Intelect & KP Snacks, Teesside

    Intelect have been working at the plant since 2000, with John’s team permanently on site since 2005. Their role on the site is split between project, maintenance and repair work to both the production line and the building.Read More »

Products & Services

  • Fabrication Services

    Fabrication Services

    We have fully facilitated, open fabrication workshops, allowing us to fabricate projects, from bespoke parts in most ferrous and non-ferrous materials, to fully integrated services, no matter what the client’s requirements.Read More »
  • Vessels, Pipework & Ducting

    Vessels, Pipework & Ducting

    Our pipework engineers are skilled in all forms of pipework, across all types of application and industries. We specialise in stainless steel and carbon steel fabrications for food process, utilities and civil engineering industries.Read More »
  • Decommissioning & Relocation

    Decommissioning & Relocation

    Our plant relocation engineers are experts in their field, and will work with our clients around the clock to ensure the successful move of equipment, whether that be an individual machine, or a full factory relocation.Read More »
  • In-house Design

    In-house Design

    Our design and engineering services are based on solid foundations developed over many years of working and collaborating with a range of clients across numerous industries.Read More »
Electrical design

Electrical Design & Installation

Electrical Design & Installation

Electrical design

Our electrical design and installation teams have over 20 years experience, designing and installations to market leading clients operating in utility, food processing and industrial sectors in the UK and globally.

We provide design packages that suit the needs of the client and the project, ensuring we consider safety, compliance and quality requirements whilst maintaining agreed costs and programme constraints.

Our experienced team will help to develop your project design needs from concept to any stage including outline design, design for costing support, detailed design for practical construction, or any stage required to satisfy the project needs.

Our designs are created using various software packages, such as AutoCad and Trimble ProDesign, to produce cable calculation modes, selectivity studies and client specific connection drawings in the form of single line diagrams, block cable diagrams and loop interconnection drawings.

We also provide design investigation in various forms. All investigative work is provided with detailed technical reports to assist with the feasibility of future projects.

Our skilled professionals are capable of carrying out installations work to the highest standard, understanding the client’s goals fully, and spotting potential problems before they arise.

We have expertise in both HV and LV, with all operatives holding multiple further health and safety accreditations, alongside the latest 18th Edition Wiring Regulations.

We are able to supply, manufacture and install:

  • Individual items or full plant productions lines.
  • Lighting design and installation.
  • System design and verification including cable sizing certification.
  • Switch gear, transformer and control panel installation.
  • High voltage and low voltage cable installation including all industry recognised support systems.
  • Total turnkey solutions from design through to commissioning.

Our fully equipped team consists of:

  • Approved Technicians & Electricians
  • NICEIC competent
  • COMPEX Engineers
  • Testing and Inspection Engineers
  • Electrical Design Engineers
  • Commissioning Engineers

Case Studies

Products & Services

  • Total Turn Key Solutions

    Total Turn Key Solutions

    At Intelect, we are a one-stop-shop for your engineering solutions. We have been providing the highest standards of engineering expertise to clients for over 20 years, delivering total turn key projects across a range of industries and sectors.Read More »
  • Bespoke Control Panels

    Bespoke Control Panels

    All of our bespoke panels are built and designed in-house by our team of expertly qualified engineers in our specialised Middlesbrough and Leicester workshops.Read More »