Case Study : Corby Roller Table 200KW Replacement Drives
Intelect were contracted by GE Energy to supply, manufacture and install a 200KW Drive Control Panel, to replace existing obsolete equipment on site at Tata Steel, Corby.
In order to minimise disruption to the client, the panels were deigned and arranged around existing cabling to complement the structure of the site.
A coordinated team of seven skilled engineers were involved at multiple stages throughout this project, both in-house and on the client’s site, ensuring that the client was supported at every stage of the process.
Works were carried out over a shutdown period of 4 days, to suit the client’s production agenda. Commissioning was completed ahead of schedule, and within budget, ensuring maximum efficiency.
Project Information
Corby Roller Table 200KW Replacement Drives
Client: GE Energy
Sector: Heavy Industry
Value: £80,000
Intelect’s comprehensive range of Mechanical and Electrical maintenance services are delivered through teams of directly employed multi-skilled technicians and specialist suppliers.
We have extensive experience in maintaining critical assets, which include food, beverage and pharmaceutical manufacturing, data centres, heavy engineering plant and sensitive government buildings, guaranteeing their efficiency and continuous availability.
Our team can be on hand 24/7 to respond to and support your operations, and our fully qualified project engineers are able to support maintenance contracts with full turn key solutions including CDM Management of Shutdown and Project works.
Intelect were contracted by GE Energy to complete the mechanical design, installation and refurbishment of an onsite Control System based at a Tata Steel site.Read More »
At Intelect, we are a one-stop-shop for your engineering solutions. We have been providing the highest standards of engineering expertise to clients for over 20 years, delivering total turn key projects across a range of industries and sectors.Read More »
One of our greatest strengths is our ability to provide customers with the most complete and fully supported project management service, be that for a small project or a total turn-key solution.Read More »
Our electrical design and installation teams have over 20 years experience, designing and installations to market leading clients operating in utility, food processing and industrial sectors in the UK and globally.
We provide design packages that suit the needs of the client and the project, ensuring we consider safety, compliance and quality requirements whilst maintaining agreed costs and programme constraints.
Our experienced team will help to develop your project design needs from concept to any stage including outline design, design for costing support, detailed design for practical construction, or any stage required to satisfy the project needs.
Our designs are created using various software packages, such as AutoCad and Trimble ProDesign, to produce cable calculation modes, selectivity studies and client specific connection drawings in the form of single line diagrams, block cable diagrams and loop interconnection drawings.
We also provide design investigation in various forms. All investigative work is provided with detailed technical reports to assist with the feasibility of future projects.
Our skilled professionals are capable of carrying out installations work to the highest standard, understanding the client’s goals fully, and spotting potential problems before they arise.
We have expertise in both HV and LV, with all operatives holding multiple further health and safety accreditations, alongside the latest 18th Edition Wiring Regulations.
We are able to supply, manufacture and install:
Individual items or full plant productions lines.
Lighting design and installation.
System design and verification including cable sizing certification.
Switch gear, transformer and control panel installation.
High voltage and low voltage cable installation including all industry recognised support systems.
Total turnkey solutions from design through to commissioning.
Intelect were contracted by GE Energy to supply, manufacture and install a 200KW Drive Control Panel, to replace existing obsolete equipment on site at Tata Steel, Corby.Read More »
Intelect have been working at the plant since 2000, with John’s team permanently on site since 2005. Their role on the site is split between project, maintenance and repair work to both the production line and the building.Read More »
At Intelect, we are a one-stop-shop for your engineering solutions. We have been providing the highest standards of engineering expertise to clients for over 20 years, delivering total turn key projects across a range of industries and sectors.Read More »
All of our bespoke panels are built and designed in-house by our team of expertly qualified engineers in our specialised Middlesbrough and Leicester workshops.Read More »
Following on from the success of the Bran Sands PTA Biogas Reuse Project in 2012 NWL once again chose to engage Interserve Construction Ltd as Main Contractor on the new Bio-Methane ‘Gas to Grid’ Project at Howdon.
The success of this project would be measured upon the ability to deliver the project on time, one budget and to the highest quality, As with Bran Sands, Interserve chose Intelect UK Ltd as their preferred electrical sub-contractor based upon our ability to deliver on these success factors.
Work commenced on the site in late July 2014, with the first tasks being the earthing of the formwork within the foundations of the Grid Entry Unit, Pre-Treatment Plant, Bio-Methane Upgrade Plant, Transformer Plinth and, as shown in the picture below the LV Switch Room plinth. Additionally as a part of a dedicated TNS Supply an Earth Rod Nest was installed adjacent to the LV Switch Room.
As well as heavy power distribution there was a significant amount of gas monitoring instrumentation installed, with a large proportion installed within Hazardous Areas. Intelect UK Ltd provide our Installation electricians with ‘CompEx’ training giving them the flexibility to work within many sectors of the production industry including, chemical and petro-chemical. The picture to the right shows one of these Hazardous Area installations, this one being a pressure transmitter and electric actuator at the Pre-Treatment Plant
The overall scale of the project can be seen from the picture to the left. In the foreground we can see the Pre-Treatment Plant with the gas export line disappearing uphill to the Grid Entry Unit. In the background we can see the Plant Rooms and Bio-Methane Process area with the Absorption, Desorption and Flash columns clad in scaffold. To the left are the Propane Storage Tanks with a steel protection cage fitted over
The project brought together contractors from across Europe, all with a common goal of delivering a ‘Gas to Grid’ deadline of the 30th November. The Interserve site project team led by Graeme Eagling kept the project on track and with excellent collaboration between all stakeholders the target date was achieved. We look forward to continuing our good relationships with both Northumbrian Water & Interserve Construction Ltd.
Project Information
Project: NWL Howdon Bio-Methane
Client: Interserve Construction Ltd
Sector: Utilities, Renewables
Discipline: Electrical Installation
Value: Various
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