Material Handling Platform

Project Pelican

Case Study : Project Pelican

Intelect were contracted by KP Snacks to provide a total turn-key solution for a large project.

Prior to the project commencing, members of Intelect’s Electrical and Mechanical team travelled to Germany to assess the equipment and running order of two lines in a different factory that we had been contracted to decommission and relocate to the UK.

The project aim was to install two full process lines for the client, for two of their most popular products. Each line and platform had its own task to achieve within this process, in order for the products to reach the packing hall to be packaged, boxed and shipped.

As well as overseeing the project from a lead CDM role, Intelect were also contracted by KP Snacks to design, fabricate and install a series of hygienic platforms in accordance to BSEN1090. The platform design was developed in collaboration with Daxner to ensure access to their machinery was achieved to the British Standards. The platforms were also built with a hygienic design in mind, to ensure that they were easy to clean and maintain.

The platforms produced during these works included:

  • Material Handling Platform
  • Big Bag Station Platform
  • Allergen Platform
  • Compressor Platform
  • Bespoke Line Platforms

The high standard of work carried out from the design through to the fabrication and installation were shown across each individual platform.

On average, around 30 Intelect employees, across range of capabilities, were working on the site at any one time, along with additional subcontractors, who we were also responsible for.

The entire project was completed to the highest standards and to the expectations of the client, who also complimented us for our management, supervision and support throughout the project.

Project Information

Project: Pelican
Client: KP Snacks
Sector: Food Manufacture
Discipline: Mechanical and Process Design, CDM Services
Value: Various

Additional Information

Find out more about this project or the services we provided please contact a member of our team:

Teesside: 01642 878784

Humberside: 01472 344901

The Midlands: 01455 286071

Tea Blend Control System

Ringtons Tea Blend Control System

Case Study : Ringtons Tea Blend Control System

Intelect were contracted by Ringtons to provide a full turnkey solution from design through to commissioning, in order to replace three existing blend panels with on master panel.

The design and integration of the new Blend Control System was created in order to replace an obsolete control system. The new system is controlled via a Siemens PLC communicating with a Siemens HMI, in order to improve efficiency.

Major features of the project included:

  • Design and Build of New Blender Control Panel
  • System Software and Coding
  • Engineering Site Surveys
  • Non-Intrusive Preliminary Installation Works
  • New Blender Panel Installation
  • Commissioning
  • Removal of Redundant Electrical Equipment

The project was completed within a short time frame to accommodate the client’s production schedule, and to minimise downtime. Installation and commissioning of the system was completed over a weekend by our skilled installation engineers, with prior planning and preparations taking place in advance within our specialised Panel workshop.

Project Information

Project: Ringtons Tea Blend Control System
Client: Ringtons
Sector: Hot Beverage Manufacturing
Value: £60,000

Additional Information

Find out more about this project or the services we provided please contact a member of our team:

Teesside: 01642 878784

Humberside: 01472 344901

The Midlands: 01455 286071

Plant decommissioning and relocation

Decommissioning & Relocation

Decommissioning & Relocation

Plant decommissioning and relocation

At Intelect, we are specialists in process plant decommissioning and relocation. Our plant relocation engineers are experts in their field, and will work with our clients around the clock to ensure the successful move of equipment, whether that be an individual machine, or a full factory relocation.

Our fully trained team of engineers, operators and support staff will work efficiently and safely ensuring production downtime is kept to a minimum. We provide in-depth planning prior to any project, and our innovative 3D surveying equipment provides fast and accurate measurements down to the millimetre, presenting you with a realistic and true to detail scan. From this single scan, we can develop an in-situ preview design of your site, which not only reduces health and safety risks, but also allows for clash detection, meaning we can spot potential problems before the process begins, saving valuable time and resources.

We are often asked by clients to refurbish existing equipment prior to relocation. Our specialised workshops span over 70,000 sq. ft of space, allowing our expert engineers to easily refurbish and maintain your equipment away from site, reducing the impact to your processes. Refurbishment also reduces the potential of any issues when it comes to the final installation, as all equipment is tested and inspected accordingly prior to leaving our site.

Case Studies

  • Project Pelican

    Project Pelican

    Intelect were contracted by KP Snacks to decommission a production facility in Germany and relocate it to the UK.Read More »

Products & Services

  • Mechanical Design & Installation

    Mechanical Design & Installation

    Our mechanical installation capabilities range from installing pipework, to relocating a process plant. At Intelect we have a wide range of skills and expertise across our workforce, enabling us to cater for any size project, across numerous industries.Read More »
Project Management

Project Management

Project Management

Project Management

One of our greatest strengths is our ability to provide customers with the most complete and fully supported project management service, be that for a small project or a total turn-key solution.

From concept through to completion, our dedicated Project Mangers will be with you at every stage of the process, ensuring all of your requirements are met.

Every project we complete conforms to the newest CDM management regulations. We use the latest technology and innovations, including 3D digital scanning and AutoCAD. Heavy investment in our IT systems, allows us to work seamlessly with our clients, whether we are in the office or on client premises.

Our award-winning workforce ranges from apprentices to project managers, with capabilities spanning across numerous sectors. This level of variation gives us the skills and flexibility to complete any project required, to the highest standard of quality.

Our accreditations include:

  • ISO45001
  • ISO9001
  • NICEIC Approved Contractor
  • SafeContractor Approved
  • BSEN1090
  • Achilles UVBD
  • British Safety Council Member
  • RoSpa Silver Award
  • Altius Assured Vendor Award

Case Studies

  • Mezzanine storage platforms at Britvic

    Mezzanine storage platforms at Britvic

    Intelect were contracted Britvic to undertake the design, fabrication and installation of a number of new mezzanines and gantries for their site in London.Read More »
  • Feasibility Study

    Feasibility Study

    Intelect were contracted by PPG to provide two 3D as-built models of Unit 1 and Unit 2. The model was developed using point-cloud data captured via our Faro Focus 3D S70 Laser ScannerRead More »
  • Project Pelican

    Project Pelican

    Intelect were contracted by KP Snacks to decommission a production facility in Germany and relocate it to the UK.Read More »
  • Tata Steel Drive Control Panel Refurbishment

    Tata Steel Drive Control Panel Refurbishment

    Intelect were contracted by GE Energy to complete the mechanical design, installation and refurbishment of an onsite Control System based at a Tata Steel site.Read More »
  • Intelect & KP Snacks, Teesside

    Intelect & KP Snacks, Teesside

    Intelect have been working at the plant since 2000, with John’s team permanently on site since 2005. Their role on the site is split between project, maintenance and repair work to both the production line and the building.Read More »

Products & Services

  • Total Turn Key Solutions

    Total Turn Key Solutions

    At Intelect, we are a one-stop-shop for your engineering solutions. We have been providing the highest standards of engineering expertise to clients for over 20 years, delivering total turn key projects across a range of industries and sectors.Read More »
  • Facilities Maintenance

    Facilities Maintenance

    Intelect’s comprehensive range of Mechanical and Electrical maintenance services are delivered through teams of directly employed multi-skilled technicians and specialist suppliers.Read More »
  • In-house Design

    In-house Design

    Our design and engineering services are based on solid foundations developed over many years of working and collaborating with a range of clients across numerous industries.Read More »

News & Features

CAD In house Design

In-house Design

In-house Design

CAD In house Design

Our design and engineering services are based on solid foundations developed over many years of working and collaborating with a range of clients across numerous industries. We have experienced engineers equipped with the knowledge of both Mechanical and Electrical Design, combined with the latest software to provide our clients with the most suitable and efficient solution.

Mechanical Design

Our in-house Design team can support you with any size project, be that a small bespoke fabrication or a full production line complete with supporting structures. We specialise in hygienic design, specifically in the food industry, however we very commonly work within other varying sectors.

Electrical Design

We provide design packages that suit the needs of the client and the project, ensuring we consider safety, compliance and quality requirements whilst maintaining agreed costs and programme constraints.

Our experienced team will help to develop your project design needs from concept to any stage including outline design, design for costing support, detailed design for practical construction, or any stage required to satisfy the project needs.

Our designs are created using various software packages, such as AutoCAD and Trimble ProDesign, to produce cable calculation modes, selectivity studies and client specific connection drawings in the form of single line diagrams, block cable diagrams and loop interconnection drawings.

We also provide design investigation in various forms. All investigative work is provided with detailed technical reports to assist with the feasibility of future projects.

Case Studies

  • Mezzanine storage platforms at Britvic

    Mezzanine storage platforms at Britvic

    Intelect were contracted Britvic to undertake the design, fabrication and installation of a number of new mezzanines and gantries for their site in London.Read More »
  • Feasibility Study

    Feasibility Study

    Intelect were contracted by PPG to provide two 3D as-built models of Unit 1 and Unit 2. The model was developed using point-cloud data captured via our Faro Focus 3D S70 Laser ScannerRead More »
  • Project Pelican

    Project Pelican

    Intelect were contracted by KP Snacks to decommission a production facility in Germany and relocate it to the UK.Read More »
  • Tata Steel Drive Control Panel Refurbishment

    Tata Steel Drive Control Panel Refurbishment

    Intelect were contracted by GE Energy to complete the mechanical design, installation and refurbishment of an onsite Control System based at a Tata Steel site.Read More »
  • Intelect & KP Snacks, Teesside

    Intelect & KP Snacks, Teesside

    Intelect have been working at the plant since 2000, with John’s team permanently on site since 2005. Their role on the site is split between project, maintenance and repair work to both the production line and the building.Read More »

Products & Services

  • Total Turn Key Solutions

    Total Turn Key Solutions

    At Intelect, we are a one-stop-shop for your engineering solutions. We have been providing the highest standards of engineering expertise to clients for over 20 years, delivering total turn key projects across a range of industries and sectors.Read More »
  • Project Management

    Project Management

    One of our greatest strengths is our ability to provide customers with the most complete and fully supported project management service, be that for a small project or a total turn-key solution.Read More »